Page 129 of 1033
Removal
1. Remove battery negative terminal.
2. Remove air breather hose.
3. Remove heat insulator and exhaust front tube.
4. Remove fluid charging pipe from A/T assembly.
5. Remove oil cooler pipe from A/T assembly.
6. Plug up openings such as the fluid charging pipe hole, etc.
7. Remove front and rear propeller shafts. Refer to PD section
(ªRemovalº, ªPROPELLER SHAFTº).
8. Remove center brake control cable from center brake. Refer
to BR section (ªPARKING BRAKE CONTROLº).
9. Remove transfer control linkage and transfer harness con-
nectors from transfer. Refer to TF section (ªRemovalº,
ªREMOVAL AND INSTALLATIONº).
10. Remove A/T control linkage from A/T assembly.
11. Disconnect A/T solenoid, PNP switch and revolution sensor
harness connectors.
12. Remove starter motor. Refer to EL section (ªSTARTING
SYSTEMº).
13. Remove bolts securing torque converter to drive plate.
+Remove the bolts by turning crankshaft.
SAT263J
SAT166K
SAT167K
REMOVAL AND INSTALLATION
AT-1127
Page 130 of 1033

14. Support A/T and transfer assembly with a jack.
15. Remove engine rear mounting member from body and A/T
assembly. Refer to EM section (ªENGINE REMOVALº).
16. Remove bolts securing A/T assembly to engine.
+Secure torque converter to prevent it from dropping.
+Secure A/T assembly with transfer to a jack.
17. Lower A/T assembly with transfer.
Installation
+Drive plate runout
CAUTION:
Do not allow any magnetic materials to contact the ring gear
teeth.
Maximum allowable runout:
Refer to EM section (ªInspectionº, CYLINDER
BLOCKº).
If this runout is out of specification, replace drive plate with
ring gear.
+When connecting torque converter to transmission, measure
distance ªAº to be certain that they are correctly assembled.
Distance ªAº:
Refer to SDS, AT-1210.
+Install converter to drive plate.
+After converter is installed to drive plate, rotate crank-
shaft several turns and check to be sure that transmis-
sion rotates freely without binding.
+Tighten bolts securing transmission.
Bolt No.Tightening torque
Nzm (kg-m, ft-lb)Bolt length ª!º
mm (in)
V183 - 113 (8.4 - 11.6, 61 - 83) 65 (2.56)
V229 - 39 (2.9 - 4.0, 21 - 28) 63 (2.48)
V329 - 39 (3.0 - 4.0, 22 - 29) 43 (1.69)
+Reinstall any part removed.
+Check fluid level in transmission.
+Move selector lever through all positions to be sure that
transmission operates correctly.
With parking brake applied, rotate engine at idling. Move
selector lever through ªNº to ªDº, to ª2º, to ª1º and to ªRº
positions. A slight shock should be felt by hand gripping
selector each time transmission is shifted.
+Perform road test. Refer to ªROAD TESTº, AT-1046.
SAT801C
SAT977H
SAT017B
SAT266JB
SAT638A
REMOVAL AND INSTALLATION
Removal (Cont'd)
AT-1128
Page 131 of 1033
SAT267J
MAJOR OVERHAUL
AT-1129
Page 132 of 1033
SAT268J
MAJOR OVERHAUL
AT-1130
Page 133 of 1033
Oil Channel
SAT185B
MAJOR OVERHAUL
AT-1131
Page 134 of 1033
Locations of Needle Bearings, Thrust
Washers and Snap Rings
SAT269J
MAJOR OVERHAUL
AT-1132
Page 135 of 1033
1. Drain ATF through drain plug.
2. Remove torque converter by holding it firmly and turning
while pulling straight out.
3. Check torque converter one-way clutch.
a. Insert Tool into spline of one-way clutch inner race.
b. Hook bearing support unitized with one-way clutch outer race
with suitable wire.
c. Check that one-way clutch inner race rotates only clockwise
with Tool while holding bearing support with wire.
4. Remove PNP switch from transmission case.
5. Remove oil pan.
+Always place oil pan straight down so that foreign par-
ticles inside will not move.
SAT018B
SAT303B
SAT021BC
SAT754I
DISASSEMBLY
AT-1133
Page 136 of 1033
6. Place transmission into Tool with the control valve facing up.
7. Check foreign materials in oil pan to help determine cause of
malfunction. If the fluid is very dark, smells burned, or con-
tains foreign particles, the frictional material (clutches, band)
may need replacement. A tacky film that will not wipe clean
indicates varnish build up. Varnish can cause valves, servo,
and clutches to stick and may inhibit pump pressure.
+If frictional material is detected, replace radiator after
repair of A/T. Refer to LC section (ªRadiatorº, ªENGINE
COOLING SYSTEMº).
8. Remove torque converter clutch solenoid valve and A/T fluid
temperature sensor connectors.
+Be careful not to damage connector.
9. Remove oil strainer.
a. Remove oil strainer from control valve assembly.
Then remove O-ring from oil strainer.
b. Check oil strainer screen for damage.
SAT522GA
SAT171B
SAT024BA
SAT008B
SAT025B
DISASSEMBLY
AT-1134