2004 DAEWOO LACETTI Service Repair Manual

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Page 2521 of 2643

DAEWOO LACETTI 2004 Service Repair Manual NUBIRA/LACETTI PREPARATIONS OF BODYWORK 2–1
SECTION 2
PREPARATIONS OF BODYWORK
CONTENTS
1. GENERAL DESCRIPTION 2 – 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Page 2522 of 2643

DAEWOO LACETTI 2004 Service Repair Manual 2–2 PREPARATIONS OF BODYWORK NUBIRA/LACETTI
1. GENERAL DESCRIPTION
S Most monocoque bodies are composed as a single unit
by welding together pressed parts made of steel plates
which come in a varie

Page 2523 of 2643

DAEWOO LACETTI 2004 Service Repair Manual NUBIRA/LACETTI PREPARATIONS OF BODYWORK 2–3
HATCHBACKUnit: mm (in.)
Fig. 2

Page 2524 of 2643

DAEWOO LACETTI 2004 Service Repair Manual 2–4 PREPARATIONS OF BODYWORK NUBIRA/LACETTI
2. CHECKPOINTS
S Accurate Inspection of Damaged Parts(Visual)
.
Seat Belts
Always replace the seat belt if :
1. The belt material is cut, punctured, bur

2–4 PREPARATIONS OF BODYWORK NUBIRA/LACETTI
2. CHECKPOINTS
S Accurate Inspection of Damaged Parts(Visual)
.
Seat Belts
Always replace the seat belt if :
1. The belt material is cut, punctured, burned or in any
way damaged.
2. The buckle or retractor does not work properly.
3. They were being worn at the time of a collision(also
check for damage at the seat belt anchor points).
4. Their condition is questionable.
.
Front Section :
1. Is there any bending, splitting, denting or other dam-
age to the suspension and its related parts?
2. Is there any deformation of the front panel or radiator
crossmember? Have any of the connected sections
come apart?
3. Are there any creases or distortion in the front wheel-
house or side frame? Have any of the connected sec-
tions come apart?
4. Is there any bending or twisting of the whole front
area?
5. Is there any deformation like creases, bulges, or dents
in the front pillar, dash panel, floor, etc.?
6. Is there any vertical twisting or misaligned clearance
in the door?
7. Is the windshield seal broken?
8. Is there any deformation in the vicinity of the top part
of the roof panel’s center pillar?
9. Is there any damage inside the automobile(is there
any twisting of the dash panel, or anything irregular with
the clearances or sheet–mounting parts)?
10. Is there any damage to the steering wheel? Is there
any deformation in the column and the column–mounted
parts?
11. Is there any oil or water leakage and damage to the en-
gine, transmission or brakes?
12. Is there any irregular noise in the gear changing opera-
tion, engine and transmission rotation?
13. Are there any traces of contact between the engine
block and the center crossmember ?
14. Is there any damage to brake or fuel lines, or wire har-
nesses?Rear Section :
1. Is there any twisting, bulging or denting of the rear floor
any rear bolsters? Have any of the connected sections
come apart?
2. Is there any irregular bulging or denting in the rear
fender?
3. Is there any distortion in the rear inner panel? Is there
any bending and denting in the vicinity of the rear pillar?
4. Is there any distortion or creasing is the rear wheel-
house and arch sections? Have any of the connected
sections come apart?
5. Is there anything irregular in the rear glass seal clear-
ance?
6. Is there any twisting or misalignment of the clearance
of the trunk lid opening section?
7. Is there any bending, splitting, denting or other dam-
age to the suspension and its related parts?
8. Is there any deformation of the rear floor crossmem-
ber, trunk floor panel and back panel? Have any of the
connected sections come apart?
.
Impact Beam :
Always replace the door assembly if :
1. The external force makes the impact beam of door in-
ner deform.
Always replace impact beam if :
2. The external force makes the impact beam of front
bumper and rear bumper deform.

Page 2525 of 2643

DAEWOO LACETTI 2004 Service Repair Manual NUBIRA/LACETTI PREPARATIONS OF BODYWORK 2–5
3. CORRECTION OF THE DAMAGED
AREAS Set the frame corrector on the car body.
S The side frame is to allow reshaping by pulling it out.
S Use the horizon

Page 2526 of 2643

DAEWOO LACETTI 2004 Service Repair Manual 2–6 PREPARATIONS OF BODYWORK NUBIRA/LACETTI
4. MEASURING SYSTEMS (WITHOUT
SMALL DAMAGE)
S Whenever possible, make judgements and conclusions
based on measurement. Measure the wheel align-
ment(see p

Page 2527 of 2643

DAEWOO LACETTI 2004 Service Repair Manual NUBIRA/LACETTIWELDING AND TOOLS 3–1
SECTION 3
WELDING AND TOOLS
CONTENTS
1. SPOT WELDING 3 – 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Page 2528 of 2643

DAEWOO LACETTI 2004 Service Repair Manual 3–2 WELDING AND TOOLSNUBIRA/LACETTI
1. SPOT WELDING
1–1. GENERAL DESCRIPTION
.
Spot welding is also known as resistance spot welding
and it is the most suitable method of welding for auto-
mobiles

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