2004 DAEWOO LACETTI Service Repair Manual

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Page 1937 of 2643

DAEWOO LACETTI 2004 Service Repair Manual 6C – 20IPOWER STEERING GEAR DAEWOO V–121 BL4 HYDRAULIC CYLINDER LINES (Left–Hand Drive Shown, Right–Hand Drive Similar) Removal Procedure 1. Siphon the power steering fluid from the fluid re

Page 1938 of 2643

DAEWOO LACETTI 2004 Service Repair Manual POWER STEERING GEAR 6C – 21 DAEWOO V–121 BL4 6. Fill the fluid reservoir with power steering fluid. 7. Inspect for leaks. If there are leaks, correct the cause of the leaks and bleed the system

Page 1939 of 2643

DAEWOO LACETTI 2004 Service Repair Manual 6C – 22IPOWER STEERING GEAR DAEWOO V–121 BL4 UNIT REPAIR RACK AND PINION Tools Required KM–J–22610 Installer Disassembly Procedure 1. Remove the rack and pinion steering assembly from the veh

Page 1940 of 2643

DAEWOO LACETTI 2004 Service Repair Manual POWER STEERING GEAR 6C – 23 DAEWOO V–121 BL4 8. Push back the plastic retainer protecting the con- nection between the inner tie rod and the power steering gear rack. 9. Counterhold the pinion

Page 1941 of 2643

DAEWOO LACETTI 2004 Service Repair Manual 6C – 24IPOWER STEERING GEAR DAEWOO V–121 BL4 Assembly Procedure Notice : Coat all the seals with power steering fluid to en- sure proper sealing. 1. Install the rack, the bulkhead inner cylinder

Page 1942 of 2643

DAEWOO LACETTI 2004 Service Repair Manual POWER STEERING GEAR 6C – 25 DAEWOO V–121 BL4 5. Install the cylinder end dust boot retaining clamps with the installer KM–J–22610. 6. Install the tie rod end boot retaining clamps. 7. Repo

Page 1943 of 2643

DAEWOO LACETTI 2004 Service Repair Manual 6C – 26IPOWER STEERING GEAR DAEWOO V–121 BL4 STUB SHAFT SEALS AND UPPER AND LOWER BEARING Disassembly Procedure 1. Remove the rack and pinion steering assembly from the vehicle. Refer to ”Rack

Page 1944 of 2643

DAEWOO LACETTI 2004 Service Repair Manual POWER STEERING GEAR 6C – 27 DAEWOO V–121 BL4 6. Remove the stub shaft dust seal the stub shaft bearing annulus assembly and the valve assembly from the housing. Discard the stub shaft dust seal.
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