2003 DAEWOO MATIZ Service Repair Manual

9L –10 GLASS AND MIRRORS
DAEWOO M-150 BL2
D109E518
10. Inspect the grid line repair area. If the repair appears
discolored, apply a coating of tincture of iodine to
the area using a pipe cleaner or a line brush. Allow
the iodine to dry for about 30 seconds. Carefully
wipe off the excess iodine with a lint-free cloth.
11. Test the operation of the rear window defogger in or-
der to verify that the repair was successful.
Important: At least 24 hours is required for complete
curing of the repair materials. The repair area should not
be physically disturbed until after that time.
D109E519
REAR WINDOW DEFOGGER
BRAIDED LEAD WIRE REPAIR
The rear window defogger bus lead wire or the terminal
can be reattached by resoldering. Use a solder contain-
ing 3 percent silver and a rosin flux paste.
1. Disconnect the negative battery cable.
2. The repair area should be buffed with fine steel wool
before soldering the bus lead wire.
3. Apply the paste–type rosin flux in small quantities to
the wire lead and the bus lead wire repair area using a
brush.
D109E520
4. Coat the soldering iron tip with solder use only
enough solder to ensure a complete repair.
5. Use only enough heat to melt the solder. Do not over-
heat the wire when resoldering to the bus lead wire.
D109E521
FRONT DOOR GLASS
Removal Procedure
1. Remove the front door seal trim. Refer to Section 9P,
Doors.
2. Remove the outside rearview mirror from the front
door. Refer to “Glass and Mirrors” in this section.
3. Remove the division bar.

Remove the screw (1).

Remove the inside bolt (2).

Remove the outside bolt (3).

Remove the division bar (4).

GLASS AND MIRRORS 9L–11
DAEWOO M-150 BL2
D19E522
4. Remove the glass run from the front door.
D19E523
5. Remove the glass from the front door.

Remove the glass retaining bolts (1).

Remove the glass (2).
Notice: Make sure not to contact the glass with the body
to prevent the paint damage.
D19E524
Installation Procedure
1. Install the front door glass with the bolts.
D19E522
2. Install the front door glass run.

9L –12 GLASS AND MIRRORS
DAEWOO M-150 BL2
D19E521A
3. Install the division bar with the guide rail inside bolt,
the guide rail outside bolt and the guide rail screw.
4. Install the outside rearview mirror. Refer to “Glass
and Mirrors” in this section.
5. Install the front door seal trim. Refer to Section 9P,
Doors.
D109E521
FRONT DOOR QUARTER GLASS
Removal Procedure
1. Remove the front door seal trim. Refer to Section 9P,
Doors.
2. Remove the outside rearview mirror. Refer to “Out-
side Rearview Mirror” in this section.
3. Remove the guide rail.

Remove the screw (1).

Remove the inside bolt (2).

Remove the outside bolt (3).

Remove the division bar (4).
D109E525
4. Remove the quarter glass from the front door.

Remove the quarter glass assembly (1).

Remove the quarter glass run (2).
D19E525A
Installation Procedure
1. Install the quarter glass with the quarter glass run.

GLASS AND MIRRORS 9L–13
DAEWOO M-150 BL2
D109E526
2. Install the division bar with the guide rail inside bolt,
the guide rail outside bolt and the guide rail screw.
3. Inside the outside rearview mirror. Refer to “Outside
Rearview Mirror” in this section.
4. Install the front door seal trim. Refer to Section 9P,
Doors.
D19E523
REAR DOOR GLASS
Removal Procedure
1. Remove the glass run. Refer to Section 9P, Doors.
2. Remove the glass.

Remove the bolts (1).

Remove the glass (2).
Notice: Make sure not to contact the glass with the body
to prevent the paint damage.
D19E524
Installation Procedure
1. Install the glass with the bolts.
2. Install the glass run. Refer to Section 9P, Doors.
D19E527
INSIDE REARVIEW MIRROR
Removal Procedure
1. Remove the inside rearview mirror.

Remove the screw (1).

Remove the inside rearview mirror (2).

9L –14 GLASS AND MIRRORS
DAEWOO M-150 BL2
D19E528
Installation Procedure
1. Install the inside rearview mirror with the screw.
D19E529
OUTSIDE REARVIEW MIRROR
(MANUAL)
Removal Procedure
1. Remove the outside rearview mirror cover from the
outside rearview mirror.
D19E530
2. Remove the outside rearview mirror.

Remove the screws (1).

Remove the outside rearview mirror (2).
D19E531
Installation Procedure
1. Install the outside rearview mirror with the screws.
2. Install the outside rearview mirror cover.

GLASS AND MIRRORS 9L–15
DAEWOO M-150 BL2
D29L001
OUTSIDE REARVIEW MIRROR
(CABLE)
Removal Procedure
1. Pry off the outside rearview mirror inside trim cover
(1).
2. Remove the mirror adjusting lever mounting nuts (2).
D109E529
3. Remove the outside rearview mirror cover from the
outside rearview mirror.
D109E530
4. Remove the outside rearview mirror.

Remove the screws (1).

Remove the outside rearview mirror (2).
D109E531
Installation Procedure
1. Install the outside rearview mirror with the screws.
2. Install the outside rearview mirror cover.
3. Install the mirror adjusting lever with the nuts.
4. Install the outside rearview inside trim cover.

9L –16 GLASS AND MIRRORS
DAEWOO M-150 BL2
D109E529
OUTSIDE REARVIEW MIRROR
(ELECTRIC)
Removal Procedure
1. Disconnect the negative battery cable.
2. Remove the outside rearview mirror cover from the
outside rearview mirror.
D209B108
3. Remove the outside rearview mirror.

Remove the screws (1).

Disconnect the electrical connector (2).

Remove the outside rearview mirror (3).
D109E531
Installation Procedure
1. Connect the outside rearview mirror.
2. Install the outside rearview mirror with the screws.
3. Install the outside rearview mirror cover.
4. Connect the negative battery cable.

GLASS AND MIRRORS 9L–17
DAEWOO M-150 BL2
SPECIAL TOOLS AND EQUIPMENT
SPECIAL TOOLS TABLE
D109E102
J-24402
Glass Sealant Remover