2003 DAEWOO MATIZ Service Repair Manual

DOORS 9P–13
DAEWOO M-150 BL2
D19C580A
Up and Down Adjustment
1. The tailgate must be properly aligned.
2. Close the tailgate until the lock fork contacts the strik-
er.
3. Stand next to the tailgate opening and move the tail-
gate slowly up and down, just touching the striker
each time.
D109C581
4. The alignment of the lock fork and the striker can be
easily seen. The lock fork should be perpendicular to
and fall near the middle of the striker. The lock fork
should fall near the middle of the striker between the
rear body pillar and the end of the striker.
D109C582
5. If a up and down adjustment is required, use the fol-
lowing steps:

Remove the striker screws (1).

Remove the spacer in order to move the striker to-
ward the down of the vehicle (2).

Add a 2 mm (0.08 inch) spacer in order to move
the striker toward the up of the vehicle.

Install the striker screws.
D19C583A
FRONT DOOR LOCK
Removal Procedure
1. Disconnect the negative battery cable if equipped
with the central door lock system.
2. Remove the seal trim. Refer to “Door Seal Trim” in
this section.
3. Disconnect the outside door handle rod from the door
lock.
a. Outside door handle rod.
b. Key rod.

9P –14 DOORS
DAEWOO M-150 BL2
D109C584
4. Remove the front door lock.

Remove the screws (1).

Remove the front door lock (2).
Important: Disconnect the actuator connector, if
equipped with the central door lock system.
D109C585
Installation Procedure
Notice: Dissimilar metals in direct contact with each
other may corrode rapidly. Make sure to use the correct
fasteners to prevent premature corrosion.
1. Install the front door lock with screws.
Important: Connect the actuator connector if equipped
with the central door lock system.
2. Connect the outside door handle rod and the key rod
to the door lock.
3. Install the seal trim. Refer to “Door Seal Trim” in this
section.
4. Connect the negative battery cable, if equipped with
the central door lock system.
D109C566
CHILDPROOF REAR DOOR LOCK
Removal Procedure
1. Disconnect the negative battery cable if equipped
with the central door lock system.
2. Remove the door trim panel. Refer to Section 9G, In-
terior Trim.
3. Remove the door seal trim. Refer to “Door Seal Trim”
in this section.
a. Door seal trim.
b. Door pocket handle bracket.
Important: In case of the deluxe type, remove the seal
trim after removing the door pocket handle bracket.
D109C567
4. Remove the guide piece.

Remove the screw (1).

Remove the guide piece (2).

DOORS 9P–15
DAEWOO M-150 BL2
D109C583
5. Disconnect the outside door handle rod from the door
lock.
a. Outside door handle rod.
D109C586
6. Disconnect the door lock from the vehicle.

Remove the screws (1).

Remove the door lock (2).
Important: Disconnect the actuator connector if
equipped with the central door lock system.
D109C587
Installation Procedure
Notice: Dissimilar metals in direct contact with each
other may corrode rapidly. Make sure to use the correct
fasteners to prevent premature corrosion.
1. Install the rear door lock with the screws.
Important: Connect the actuator connector if equipped
with the central door lock system.
2. Connect the outside door handle rod to the door lock.
3. Install the guide rail with the screw.
4. Install the seal trim. Refer to “Door Seal Trim” in this
section.
5. Install the door trim panel. Refer to Section 9G, Interi-
or Trim.
6. Connect the negative battery cable if equipped with
the central door lock system.

9P –16 DOORS
DAEWOO M-150 BL2
D109C588
CENTRAL DOOR LOCK ACTUATOR
Removal Procedure
1. Disconnect the negative battery cable.
2. Remove the door seal trim. Refer to “Door Seal Trim”
in this section.
3. Remove the door lock assembly. Refer to “Door Lock”
in this section.
4. Remove the actuator from the door lock assembly.

Remove the screws (1).

Remove the actuator (2).
D109C589
Installation Procedure
1. Install the door lock actuator to the door lock assem-
bly with the screws.
2. Install the door lock assembly to the vehicle. Refer to
“Door Lock” in this section.
3. Install the door seal trim. Refer to “Door Seal Trim” in
this section.
4. Connect the negative battery cable.
D109C590
TA I L G AT E L O C K
Removal Procedure
1. Remove the tailgate trim panel. Refer to Section 9G,
Interior Trim.
2. Remove the lock rod from the tailgate lock cylinder.
a. Lock rod.
D109C591
3. Remove the tailgate lock.

Remove the screws (1).

Remove the tailgate lock (2).

DOORS 9P–17
DAEWOO M-150 BL2
D109C592
Installation Procedure
1. Install the tailgate lock with the screws.
2. Install the lock rod to the tailgate lock cylinder.
3. Install the tailgate trim panel. Refer to Section 9G, In-
terior Trim.
D109C593
INSIDE DOOR HANDLE
Removal Procedure
1. Removal the inside door handle.

Remove the screw (1).

Remove the inside door handle (2).
D109C594
Installation Procedure
1. Install the inside door handle with the screw.
D109C595
OUTSIDE FRONT DOOR HANDLE
Removal Procedure
1. Disconnect the negative battery cable.
2. Remove the front door lock rods.
3. Remove the outside front door handle.

Remove the bolts (1).

Remove the outside front door handle (2).

9P –18 DOORS
DAEWOO M-150 BL2
D109C596
Installation Procedure
1. Install the outside front door lock handle with the
bolts.
2. Install the front door lock rods.
3. Connect the negative battery cable.
D109C597
OUTSIDE REAR DOOR HANDLE
Removal Procedure
1. Disconnect the negative battery cable.
2. Remove the rear door lock. Refer to “Childproof Rear
Door Lock” in this section.
3. Remove the outside rear door handle.

Remove the bolts (1).

Remove the outside rear door handle (2).
D109C598
Installation Procedure
1. Install the outside rear door handle with the bolts.
2. Install the rear door lock. Refer to “Childproof Rear
door Lock” in this section.
3. Connect the negative battery cable.
D109C599
DOOR LOCK CYLINDER
Removal Procedure
1. Disconnect the negative battery cable.
2. Remove the outside door handle. Refer to “Outside
Front Door Handle” in this section.
3. Remove the door lock cylinder from the outside door
handle.

Remove the clip (1).

Remove the door lock cylinder (2).

DOORS 9P–19
DAEWOO M-150 BL2
D109C600
Installation Procedure
1. Install the door lock cylinder with the clip.
2. Install the outside door handle. Refer to “Outside
Front Door Handle” in this section.
3. Connect the negative battery cable.
D109C601
MANUAL WINDOW REGULATOR
Removal Procedure
1. Remove the glass. Refer to Section 9L, Glass and
Mirrors.
2. Remove the window regulator.

Remove the screws (1).

Remove the regulator (2).
D109C602
Installation Procedure
1. Install the regulator with the screws.
2. Install the glass. Refer to Section 9L, Glass and Mir-
rors.
D109C603
POWER FRONT WINDOW
REGULATOR
Removal Procedure
1. Disconnect the negative battery cable.
2. Remove the glass. Refer to Section 9L, Glass and
Mirrors.
3. Remove the window regulator assembly.

Disconnect the window motor electrical connector
(1).

Remove the screws (2).

Remove the window regulator assembly (3).

9P –20 DOORS
DAEWOO M-150 BL2
D109C604
4. Remove the window motor from the window regula-
tor.

Remove the screws (1).

Remove the window regulator (2).
Caution: Be careful what you are doing when sepa-
rating the window motor and the window regulator.
You may be hurt.
D109C605
Installation Procedure
1. Install the window motor to the window regulator with
the screws.
2. Install the window regulator assembly with the screws.
3. Connect the window motor electrical connector.
4. Install the glass. Refer to Section 9L, Glass and Mir-
rors.
5. Connect the negative battery cable.
D109C606
FRONT DOOR ASSEMBLY
Removal Procedure
1. Disconnect the negative battery cable.
2. Disconnect the electrical connector under the instru-
ment panel.
Important: In case of the front passenger door, remove
the glove box in advance.
D109C607
3. Remove the fender. Refer to Section 9R, Body Front
End.
4. Remove the front door assembly.

Remove the door hinge bolts (1).

Remove the door hold open bolt (2).

Disconnect the body–to–door rubber grommet (3).

Remove the front door assembly (4).