2003 DAEWOO MATIZ Service Repair Manual

Page 729 of 1184

DAEWOO MATIZ 2003  Service Repair Manual MANUAL STEERING GEAR  6D–13
DAEWOO M-150 BL2
D105B708
4. Remove the rack bearing.
Remove the adjuster plug (1).
Remove the adjuster spring (2).
D105B709
5. Remove the pinion and bearing assembly.

Page 730 of 1184

DAEWOO MATIZ 2003  Service Repair Manual 6D –14  MANUAL STEERING GEAR
DAEWOO M-150 BL2
D105B712
Inspection  Procedure
1. Inspect the rack gear deformation and damage.
Set the V–block on the plate (1).
Set the rack gear on the V–block

Page 731 of 1184

DAEWOO MATIZ 2003  Service Repair Manual MANUAL STEERING GEAR  6D–15
DAEWOO M-150 BL2
D105B716
5. Inspect the tie rod end ball joint and tie rod ball joint
for damage.
Inspect the tie rod end ball joint for operation (1).
Inspect the tie

Page 732 of 1184

DAEWOO MATIZ 2003  Service Repair Manual 6D –16  MANUAL STEERING GEAR
DAEWOO M-150 BL2
D15B720A
5. Install the tie rod.
Install the shock damper ring to the rack gear (1).
Vise the rack gear (2).
Important : Clothe the rack gear with a c

Page 733 of 1184

DAEWOO MATIZ 2003  Service Repair Manual MANUAL STEERING GEAR  6D–17
DAEWOO M-150 BL2
SPECIFICATIONS
GENERAL SPECIFICATIONS
������������������ ������������������Application������������������ ������������������Description
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Page 734 of 1184

DAEWOO MATIZ 2003  Service Repair Manual 6D –18  MANUAL STEERING GEAR
DAEWOO M-150 BL2
SPECIAL TOOLS AND EQUIPMENT
SPECIAL TOOLS TABLE
D105B101
KM–507–B
Ball Joint Remover

Page 735 of 1184

DAEWOO MATIZ 2003  Service Repair Manual DAEWOO M-150 BL2
SECTION 6E
STEERING WHEEL AND COLUMN
CAUTION: Disconnect the negative battery cable before removing or installing any electrical unit or when a
tool or equipment could easily come in

Page 736 of 1184

DAEWOO MATIZ 2003  Service Repair Manual 6E – 2  STEERING WHEEL AND COLUMN
DAEWOO M-150 BL2
DESCRIPTION AND OPERATION
STEERING WHEEL AND COLUMN
In addition to the steering function, the steering column
provides safety and security.
Caution