2003 DAEWOO MATIZ Service Repair Manual

ROOF 9Q–3
DAEWOO M-150 BL2
COMPONENT LOCATOR
ROOF
D19C402B
1. Sunroof Handle
2. Sunroof Screen
3. Sunroof Screen Seal
4. Sunroof Upper Frame
5. Roof Seal
6. Sunroof Lower Frame
7. Sunroof Cover8. Roof Rail
9. Rear Spoiler
10. Roof Molding
11. Roof Rack Bracket
12. Roof Rack Pad
13. Cap
14. Roof Rack

9Q –4 ROOF
DAEWOO M-150 BL2
REPAIR INSTRUCTIONS
ON–VEHICLE SERVICE
D109C555
FORMED HEADLINER
Removal Procedure
1. Disconnect the negative battery cable.
2. Remove the sun visors. Refer to “Sun Visors” in this
section.
3. Remove the interior courtesy lamp. Refer to Section
9B, Lighting Systems.
4. Pry off the A–pillar trim panel. Refer to Section 9G,
Interior Trim.
5. Pry off the upper B–pillar trim panel. Refer to Sec-
tion 9G, Interior Trim.
6. Pry off the C–pillar trim panel. Refer to Section 9G,
Interior Trim.
7. Remove the passenger assist handle and the coat
hook. Refer to “Passenger Assist Handle and The
Coat Hook” in this section.
8. Remove the sunroof molding, if equipped with. Re-
fer to “Manual Sunroof” in this section.

9. Take off the tailgate opening weatherstrip. Refer to
Section 9P, Doors.
10. Remove the headliner.

Remove the clips (1).

Remove the headliner (2).
D109C556
Installation Procedure
1. Install in the reverse order of removal.

ROOF 9Q–5
DAEWOO M-150 BL2
D109C557
MANUAL SUNROOF
Removal Procedure
1. Remove the sunroof screen.

Remove the clips (1).

Remove the lock (2).

Remove the screen (3).
D109C558
2. Remove the inside sunroof molding in the passenger
compartment.
a. Inside sunroof molding.
D109C559
3. Remove the lower sunroof frame.

Remove the screws (1).

Remove the lower sunroof frame (2).
D109C560
4. Remove the upper sunroof frame.
a. Upper sunroof frame.

9Q –6 ROOF
DAEWOO M-150 BL2
D19C561A
Installation Procedure
1. Install the upper sunroof frame.
2. Install the lower sunroof frame with the screws (a).
3. Install the inside sunroof molding.
4. Install the screen with the clips and the lock.
Tighten
Tighten the screws to 3 Nm (27 lb-in).
Notice: When installing the lower sunroof frame, make
sure to tighten the screws previously as shown the fig-
ure and tighten all the screws.
D109C562
SUN VISORS
Removal Procedure
1. Remove the sun visors.

Remove the screws (1).

Remove the sun visors (2).
D109C563
Installation Procedure
1. Install the sun visors with the screws.
D109C564
PASSENGER ASSIST HANDLE OR
THE COAT HOOK
Removal Procedure
1. Remove the passenger assist handle or the coat
hook from the headliner.

Remove the screws (1).

Remove the coat hook or the assist handle (2).

ROOF 9Q–7
DAEWOO M-150 BL2
D109C565
Installation Procedure
1. Install the passenger assist handle or the coat hook
to the headliner with the screws.

9Q –8 ROOF
DAEWOO M-150 BL2
SPECIFICATIONS
FASTENER TIGHTENING SPECIFICATIONS

Application

Nm

Lb-Ft

Lb-In
Sunroof Frame Screws

3

–

27

DAEWOO M-150 BL2
SECTION 9R
BODY FRONT END
TABLE OF CONTENTS
Description and Operation 9R-2. . . . . . . . . . . . . . . . . .
Body Front End 9R-2. . . . . . . . . . . . . . . . . . . . . . . . . . .
Repair Instructions 9R-3. . . . . . . . . . . . . . . . . . . . . . . . .
On-Vehicle Service 9R-3. . . . . . . . . . . . . . . . . . . . . . . . . .
Lubrication 9R-3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fasteners 9R-3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Anticorrosion Materials 9R-3. . . . . . . . . . . . . . . . . . . . .
Front End Sealing 9R-4. . . . . . . . . . . . . . . . . . . . . . . . . Cowl Vent Grille 9R-4. . . . . . . . . . . . . . . . . . . . . . . . . . .
Hood 9R-5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Hood Hinge 9R-5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Hood Prop Rod 9R-6. . . . . . . . . . . . . . . . . . . . . . . . . . .
Hood Latch 9R-7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Hood Latch Release Lever 9R-8. . . . . . . . . . . . . . . . . .
Hood Latch Release Cable 9R-9. . . . . . . . . . . . . . . . .
Fender 9R-9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9R – 2 BODY FRONT END
DAEWOO M-150 BL2
DESCRIPTION AND OPERATION
BODY FRONT END
This vehicle has a unitized body with a frame assembly
supporting the engine and the transaxle. The fender
panels and the radiator support are also integral parts of
the body.