2003 DAEWOO MATIZ Service Repair Manual

9L – 2 GLASS AND MIRRORS
DAEWOO M-150 BL2
DESCRIPTION AND OPERATION
STATIONARY GLASS
Stationary glass consists of all the glass on the vehicle
which is immovable within its frame, such as the wind-
shield glass, the back glass, and the inside rearview
mirror.
INSIDE REARVIEW MIRROR
The inside rearview mirror can be manually adjusted up/
down, fore/aft, and left/right. The rearview mirror pivots
in two places: the ball-and-socket mirror pivot and the
up/down hinge lever at the mirror support.
OUTSIDE REARVIEW MIRRORS
Three types of outside rearview mirrors are available.
The outside rearview mirrors are adjusted by hand
which is standard. The remote control and the electric
outside rearview mirrors are optional. The outside rear-
view mirrors are installed on the front doors.

GLASS AND MIRRORS 9L–3
DAEWOO M-150 BL2
COMPONENTS LOCATOR
GLASS AND MIRROR
D19E401B
1. Windshield Molding
2. Windshield
3. Inside Rearview Mirror
4. Rear Window Glass
5. Rear Window Glass Damping
6. Outside Rearview Mirror (Manual)7. Outside Rearview Mirror Cover
8. Outside Rearview Mirror Trim Cover
9. Outside Rearview Mirror (Cable)
10. Nuts
11. Front Door Glass
12. Rear Door Glass
13. Outside Rearview Mirror (Electric)

9L –4 GLASS AND MIRRORS
DAEWOO M-150 BL2
DIAGNOSTIC INFORMATION AND PROCEDURES
TESTING REAR WINDOW DEFOGGER GRID LINE
D109E301
If it has been observed during use that a grid line is inop-
erative, the following procedure can be used to find the
break. If none of the grid lines is operating, a full system
diagnosis should be completed before attempting to re-
pair the grid lines.
1. Turn the ignition ON.
2. Turn on the rear window defogger.
Notice: Use care when touching the voltmeter terminals
to a grid line. If the terminals are roughly applied, the grid
line may be scratched, resulting in an open circuit.
3. From the inside of the vehicle, connect a voltmeter to
each end of a grid line. The voltmeter will indicate bat-
tery voltage if the grid line is open.
4. If a grid line is found to be open, move a voltmeter ter-
minal from one side of the grid line and retest at apoint nearer to the other side of the window. Continue
to retest, each time bringing one of the voltmeter ter-
minals closer to the opposite side of the window from
where it was originally connected. The break in the
grid line is at the point where the voltmeter begins
reading 0 volts instead of battery voltage.
5. Use a marking crayon to lightly mark the break point
on the rear window. Mark the glass instead of mark-
ing directly on the grid line, and make the mark far
enough from the grid line so that the mark can easily
be removed without disturbing the repair.
6. Use a grid line repair kit to fix the break in the grid line.
Refer to “Rear Window Defogger Grid Line Repair” in
this section.

GLASS AND MIRRORS 9L–5
DAEWOO M-150 BL2
REPAIR INSTRUCTIONS
ON–VEHICLE SERVICE
D19E501
WINDSHIELD
Tool Required
J–24402 Glass Sealant Remover
Removal Procedure
1. Remove the cowl vent grille. Refer to Section 9R,
Body Front End.
2. Remove the inside rearview mirror. Refer to “Inside
Rearview Mirror” in this section.
3. Remove the weatherstrip around the windshield.
D19E502
4. Using the glass sealant remover J–24402, cut the
adhesive around the windshield.
D19E503
5. Remove the windshield from the vehicle.
6. Using a knife, remove the adhesive from the wind-
shield.

9L –6 GLASS AND MIRRORS
DAEWOO M-150 BL2
D19E504
Installation Procedure
1. Install the new weatherstrip to the windshield.
D19E505
2. Apply tape to the new weatherstrip and the wind-
shield to hold the weatherstrip in place.
3. Apply adhesive primer to the windshield frame and
the perimeter of the windshield.
D19E506
4. Apply glass adhesive to the windshield frame.
D19E507A
5. Install the windshield into the windshield frame.
6. Reposition the tape over the weatherstrip, the wind-
shield and the windshield frame to hold the wind-
shield in place.
7. Let the adhesive dry for 24 hours.
8. Remove the tape.

GLASS AND MIRRORS 9L–7
DAEWOO M-150 BL2
D19E508A
9. Check for waterleaks by pouring water on the wind-
shield. If a leak is found, dry the windshield and fill
the area that leaks with adhesive. If the leak per-
sists, remove the windshield and repeat the entire
procedure.
10. Install the inside rearview mirror. Refer to “Inside
Rearview Mirror” in this section.
11. Install the cowl vent grille. Refer to Section 9R, Body
Front End.
D19E509
REAR WINDOW GLASS
Removal Procedure
1. Disconnect the negative battery cable.
2. Disconnect the rear window defogger electrical con-
nectors.
D19E510
3. Using the glass sealant remover J–24402, cut the
adhesive around the rear window glass.
D19E503
4. Remove the rear window glass from the vehicle.
5. Using a knife, remove the adhesive from the rear win-
dow glass.
6. Using a knife, remove the adhesive from the rear win-
dow frame.

9L –8 GLASS AND MIRRORS
DAEWOO M-150 BL2
D109E511
Installation Procedure
1. Apply tape to the new weatherstrip and the rear win-
dow to hold the weatherstrip in place.
2. Apply adhesive primer to the rear window frame and
the perimeter of the rear window.
D109E512
3. Apply glass adhesive to the rear window frame.
D19E513A
4. Install the rear window into the rear window frame.
5. Reposition the tape over the weatherstrip, the rear
window and the rear window frame to hold the rear
window in place.
6. Let the adhesive dry for 24 hours.
7. Remove the tape.
D19E514A
8. Check for waterleaks by pouring water on the rear
window. If a leak is found, dry the window and fill the
area that leaks with adhesive. If the leak persists,
remove the rear window and repeat the entire pro-
cedure.
9. Connect the rear window defogger electrical con-
nector.
10. Connect the negative battery cable.

GLASS AND MIRRORS 9L–9
DAEWOO M-150 BL2
D19E509
REAR WINDOW DEFOGGER GRID
LINE REPAIR
1. Disconnect the negative battery cable.
2. Disconnect the rear window defogger electrical con-
nector.
D19E515
3. Inspect the rear window defogger grid lines.
4. Use steel wool to buff the grid lines that are to be
repaired. Wipe the lines clean using a cloth damp-
ened with alcohol. Buff and clean about 6 mm (0.25
inch) beyond each side of the break in the grid line.
D19E516
5. Attach a grid line repair decal or two strips of tape
above and below the repair areas.

A repair decal or tape must be used in order to
control the width of the repair areas.

If a decal is used, the die–cut metered slot must
be the same width as the grid line.
6. Apply the grid repair material to the repair area using
a small wooden stick or a spatula. The grid repair
material should be at room temperature.
7. Carefully remove the decal or the tape.
D19E517
Notice: The grid line repair material must be cured with
heat. In order to avoid heat damage to the interior trim,
protect the trim near the repair area where heat will be
applied.
8. Heat the repair area for 1 to 2 minutes.
9. Hold the heat gun nozzle 25 mm (1 inch) from the
surface. A minimum temperature of 149C (300F)
is required.