2003 DAEWOO MATIZ sunroof

DAEWOO M-150 BL2
SECTION 9Q
ROOF
TABLE OF CONTENTS
Description and Operation 9Q-2. . . . . . . . . . . . . . . . . .
Roof 9Q-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Manual SunRoof 9Q-2. . . . . . . . . . . . . . . . . . . . . . . . . .
Sun Visors 9Q-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Passenger Assist Handles 9Q-2. . . . . . . . . . . . . . . . . .
Coat Hook 9Q-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Component Locator 9Q-3. . . . . . . . . . . . . . . . . . . . . . . .
Roof 9Q-3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Repair Instructions 9Q-4. . . . . . . . . . . . . . . . . . . . . . . . . On-Vehicle Service 9Q-4. . . . . . . . . . . . . . . . . . . . . . . . . .
Formed Headliner 9Q-4. . . . . . . . . . . . . . . . . . . . . . . . .
Manual SunRoof 9Q-5. . . . . . . . . . . . . . . . . . . . . . . . . .
Sun Visors 9Q-6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Passenger Assist Handle and the
Coat Hook 9Q-6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Specifications 9Q-8. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fastener Tightening Specifications 9Q-8. . . . . . . . . . .

9Q – 2 ROOF
DAEWOO M-150 BL2
DESCRIPTION AND OPERATION
ROOF
The roof is a one-piece painted metal unit which incorpo-
rates a single, solid headliner and two moldings, one on
each side of the vehicle’s roof.
The moldings, which enclose and hide the roof rail
seams, are serviceable as individual units.
The one-piece formed headliner, common to both the
notchback and the hatchback, consists of a molded sub-
strate covered with a foam-backed cloth facing. The
one-piece construction requires servicing the headliner
as a complete assembly.
MANUAL SUNROOF
The sunroof is

Intended to provide light and air through the roof of
the vehicle during the driving.

Built into the roof.

Made of glass.
SUN VISORS
The sun visors swing down or side in order to block out
glare. They also swing to the side when they are re-
leased from the support.
PASSENGER ASSIST HANDLE
There is a passenger assist handle for the front passen-
ger seat. Passengers can use these handles to assist in
keeping their balance over rough roads or during sharp
turns.
COAT HOOK
The coat hook is fastened to the headliner above the
left-hand rear passenger seat for Left–Hand Drive or
right hand rear passenger seat for Right–Hand Drive.
This position has a coat hook in the place of a passenger
assist handle.

ROOF 9Q–3
DAEWOO M-150 BL2
COMPONENT LOCATOR
ROOF
D19C402B
1. Sunroof Handle
2. Sunroof Screen
3. Sunroof Screen Seal
4. Sunroof Upper Frame
5. Roof Seal
6. Sunroof Lower Frame
7. Sunroof Cover8. Roof Rail
9. Rear Spoiler
10. Roof Molding
11. Roof Rack Bracket
12. Roof Rack Pad
13. Cap
14. Roof Rack

9Q –4 ROOF
DAEWOO M-150 BL2
REPAIR INSTRUCTIONS
ON–VEHICLE SERVICE
D109C555
FORMED HEADLINER
Removal Procedure
1. Disconnect the negative battery cable.
2. Remove the sun visors. Refer to “Sun Visors” in this
section.
3. Remove the interior courtesy lamp. Refer to Section
9B, Lighting Systems.
4. Pry off the A–pillar trim panel. Refer to Section 9G,
Interior Trim.
5. Pry off the upper B–pillar trim panel. Refer to Sec-
tion 9G, Interior Trim.
6. Pry off the C–pillar trim panel. Refer to Section 9G,
Interior Trim.
7. Remove the passenger assist handle and the coat
hook. Refer to “Passenger Assist Handle and The
Coat Hook” in this section.
8. Remove the sunroof molding, if equipped with. Re-
fer to “Manual Sunroof” in this section.

9. Take off the tailgate opening weatherstrip. Refer to
Section 9P, Doors.
10. Remove the headliner.

Remove the clips (1).

Remove the headliner (2).
D109C556
Installation Procedure
1. Install in the reverse order of removal.

ROOF 9Q–5
DAEWOO M-150 BL2
D109C557
MANUAL SUNROOF
Removal Procedure
1. Remove the sunroof screen.

Remove the clips (1).

Remove the lock (2).

Remove the screen (3).
D109C558
2. Remove the inside sunroof molding in the passenger
compartment.
a. Inside sunroof molding.
D109C559
3. Remove the lower sunroof frame.

Remove the screws (1).

Remove the lower sunroof frame (2).
D109C560
4. Remove the upper sunroof frame.
a. Upper sunroof frame.

9Q –6 ROOF
DAEWOO M-150 BL2
D19C561A
Installation Procedure
1. Install the upper sunroof frame.
2. Install the lower sunroof frame with the screws (a).
3. Install the inside sunroof molding.
4. Install the screen with the clips and the lock.
Tighten
Tighten the screws to 3 Nm (27 lb-in).
Notice: When installing the lower sunroof frame, make
sure to tighten the screws previously as shown the fig-
ure and tighten all the screws.
D109C562
SUN VISORS
Removal Procedure
1. Remove the sun visors.

Remove the screws (1).

Remove the sun visors (2).
D109C563
Installation Procedure
1. Install the sun visors with the screws.
D109C564
PASSENGER ASSIST HANDLE OR
THE COAT HOOK
Removal Procedure
1. Remove the passenger assist handle or the coat
hook from the headliner.

Remove the screws (1).

Remove the coat hook or the assist handle (2).

9Q –8 ROOF
DAEWOO M-150 BL2
SPECIFICATIONS
FASTENER TIGHTENING SPECIFICATIONS

Application

Nm

Lb-Ft

Lb-In
Sunroof Frame Screws

3

–

27