2003 DAEWOO MATIZ Service Repair Manual

BUMPERS AND FASCIAS 9O–5
DAEWOO M-150 BL2
D19C504A
7. Lower the vehicle.
8 Remove the front bumper spacer from the bumper.
Refer to Section 9M, Exterior Trim.
9. Remove the front bumper fascia.

Remove the bolts (1).

Remove the clips (2).

Remove the front bumper fascia (3).
10 Remove the front fog lamps. Refer to Section 9B,
Lighting Systems.
D19C505A
Installation Procedure
Notice: Dissimilar metals in direct contact with each
other may corrode rapidly. Make sure to use the correct
fasteners to prevent premature corrosion.
1. Install the front fog lamps. Refer to Section 9B,
Lighting Systems.
2. Install the bumper fascia.
3. Install the clips on the top of the fascia.
a. Fascia upper clip.
4. Install the bolts on the top of the fascia.
b. Fascia upper bolt.
5. Install the front bumper spacer. Refer to Section 9M,
Exterior Trim.
D109C506
6. Raise and suitably support the vehicle.
7. Install the clips under the fascia.
c. Fascia lower clip.
8. Install the bolts on the both side of the fascia.
9. Install the front wheelhouse splash shields with the
clips and the bolts.
10. Install the front wheels.
11. Lower the vehicle.
12. Connect the negative battery cable.
D19C507A
FRONT BUMPER IMPACT BAR
Removal Procedure
1. Disconnect the negative battery cable.
2. Remove the front bumper fascia. Refer to “Front
Bumper Fascia” in this section.
3. Remove the front wiring harness retaining clip from
the impact bar.

9O –6 BUMPERS AND FASCIAS
DAEWOO M-150 BL2
D19C508A
3. Remove the impact bar.

Remove the nuts (1).

Remove the impact bar (2).
D19C509A
Installation Procedure
Notice: Dissimilar metals in direct contact with each
other may corrode rapidly. Make sure to use the correct
fasteners to prevent premature corrosion.
1. Install the impact bar with the nuts.
C19C507A
2. Install the front wiring harness retaining clip to the im-
pact bar.
3. Install the front bumper fascia. Refer to “Front Bump-
er Fascia” in this section.
4. Connect the negative battery cable.
D19C510A
REAR BUMPER FASCIA
Removal Procedure
1. Raise and suitably support the vehicle.
2. Remove the bolts underneath the fascia.

Remove the bolts (1).

BUMPERS AND FASCIAS 9O–7
DAEWOO M-150 BL2
D19C511A
3. Remove the fascia bolts from the rear bumper brack-
et.
D19C512A
4. Lower the vehicle.
5. Remove the fascia.

Remove the nuts in the luggage compartment (1).

Remove the screws (2).

Remove the fascia (3).
D19C513A
Installation Procedure
Notice: Dissimilar metals in direct contact with each
other may corrode rapidly. Make sure to use the correct
fasteners to prevent premature corrosion.
1. Install the fascia.
2. Install the fascia upper nut.
a. The fascia upper nut.
3. Install the fascia upper screws
b. The fascia upper screws.
D19C514A
4. Raise and suitably support the vehicle.
5. Install the fascia lower bolts.
c. The fascia lower bolts.
6. Lower the vehicle.

9O –8 BUMPERS AND FASCIAS
DAEWOO M-150 BL2
D19C515A
REAR BUMPER BRACKET
Removal Procedure
1. Raise and suitably support the vehicle.
2. Remove the rear bumper bracket.

Remove the bolts (1).

Remove the bracket (2).
D19C516A
Installation Procedure
1. Install the rear bumper bracket with the bolts.
2. Lower the vehicle.

DAEWOO M-150 BL2
SECTION 9P
DOORS
CAUTION: Disconnect the negative battery cable before removing or installing any electrical unit or when a
tool or equipment could easily come in contact with exposed electrical terminals. Disconnecting this cable
will help prevent personal injury and damage to the vehicle. The ignition must also be in B unless otherwise
noted.
TABLE OF CONTENTS
Description and Operation 9P-2. . . . . . . . . . . . . . . . . .
Door Lock Striker 9P-2. . . . . . . . . . . . . . . . . . . . . . . . . .
Childproof Rear Door Lock 9P-2. . . . . . . . . . . . . . . . . .
Power Door Locks 9P-2. . . . . . . . . . . . . . . . . . . . . . . . .
Power Windows 9P-2. . . . . . . . . . . . . . . . . . . . . . . . . . .
Tailgate Strut 9P-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Component Locator 9P-3. . . . . . . . . . . . . . . . . . . . . . . .
Front Door 9P-3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Rear Door 9P-5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Repair Instructions 9P-7. . . . . . . . . . . . . . . . . . . . . . . . .
On-Vehicle Service 9P-7. . . . . . . . . . . . . . . . . . . . . . . . . .
Front Door Glass Run 9P-7. . . . . . . . . . . . . . . . . . . . . .
Rear Door Glass Run 9P-8. . . . . . . . . . . . . . . . . . . . . .
Door Lock Striker 9P-9. . . . . . . . . . . . . . . . . . . . . . . . . .
Tailgate Lock Striker 9P-9. . . . . . . . . . . . . . . . . . . . . . .
Door Lock Striker Adjustment 9P-10. . . . . . . . . . . . . .
Tailgate Lock Striker Adjustment 9P-11. . . . . . . . . . . .
Front Door Lock 9P-13. . . . . . . . . . . . . . . . . . . . . . . . . .
Childproof Rear Door Lock 9P-14. . . . . . . . . . . . . . . . .
Central Door Lock Actuator 9P-16. . . . . . . . . . . . . . . .
Tailgate Lock 9P-16. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Inside Door Handle 9P-17. . . . . . . . . . . . . . . . . . . . . . . Outside Front Door Handle 9P-17. . . . . . . . . . . . . . . .
Outside Rear Door Handle 9P-18. . . . . . . . . . . . . . . . .
Door Lock Cylinder 9P-18. . . . . . . . . . . . . . . . . . . . . . .
Manual Window Regulator 9P-19. . . . . . . . . . . . . . . . .
Power Front Window Regulator 9P-19. . . . . . . . . . . .
Front Door Assembly 9P-20. . . . . . . . . . . . . . . . . . . . .
Rear Door Assembly 9P-21. . . . . . . . . . . . . . . . . . . . . .
Tailgate 9P-22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Tailgate Lock Cylinder 9P-23. . . . . . . . . . . . . . . . . . . . .
Door Hinge 9P-23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Door Hold Open Link 9P-24. . . . . . . . . . . . . . . . . . . . .
Inside Channel Weatherstrip (Standard) 9P-24. . . . .
Inside Channel Weatherstrip (Deluxe) 9P-25. . . . . . .
Door Outside Channel Weatherstrip 9P-25. . . . . . . . .
Door Weatherstrip 9P-26. . . . . . . . . . . . . . . . . . . . . . . .
Door Seal Trim 9P-27. . . . . . . . . . . . . . . . . . . . . . . . . . .
Door Opening Weatherstrip 9P-27. . . . . . . . . . . . . . . .
Manual Window Regulator Handle 9P-28. . . . . . . . . .
Tailgate Strut 9P-28. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Schematic and Routing Diagrams 9P-30. . . . . . . . . .
Power Door Locks 9P-30. . . . . . . . . . . . . . . . . . . . . . . .
Power Windows (Front Only) 9P-34. . . . . . . . . . . . . . .

9P – 2 DOORS
DAEWOO M-150 BL2
DESCRIPTION AND OPERATION
DOOR LOCK STRIKER
The front and the rear door lock strikers each consist of
a striker with two screws threaded into a floating cage
plate in the B-pillars and C-pillars. The door is secured in
the closed position when the door lock fork snaps over
and engages the striker.
CHILDPROOF REAR DOOR LOCK
The childproof rear door locks help prevent passengers,
especially children, from opening the rear doors of the
vehicle from the inside.
In order to activate these locks, move the levers of both
rear doors to the lock position. Then, close both doors.
Rear passengers will be unable to open the doors from
the inside of the vehicle.
In order to deactivate the childproof rear door lock, un-
lock the door from the inside of the vehicle and open the
door from the outside. Move the lever to the unlock posi-
tion. The rear door will now work normally.
POWER DOOR LOCKS
The power door locks use a solenoid that is contained in
each door lock assembly. The door locks are activatedby the actuator on the inside door handle or by the lock
cylinder on the driver door only. When the driver door is
locked or unlocked by the actuator or lock cylinder, all
doors are locked or unlocked accordingly.
POWER WINDOWS
The power windows are controlled by electrical switches
on the front door tirm and operated by a motor at each
window regulator. The windows are lowered by pressing
the switch and raised by pulling up on the switch. The
window will stop movement when the switch is released
or when the window is completely open or closed.
TAILGATE STRUT
This vehicle is equipped with the gas struts. The struts
support the tailgate suitably when opening the tailgate.
The strut contained the high pressure compressed gas.
Therefore, be careful not to take apart, puncture, apply
heat or fire bacause the strut may explode.

DOORS 9P–3
DAEWOO M-150 BL2
COMPONENT LOCATOR
FRONT DOOR
D19C403A

9P –4 DOORS
DAEWOO M-150 BL2
1. Seal Trim
2. Lock Button
3. Trim Panel
4. Pocket Handle (Deluxe Type)
5. Pocket Handle Bracket (Deluxe Type)
6. Inside handle
7. Manual Regulator Handle
8. Pocket Handle (Standard Type)
9. Door Speaker Cover
10. Map Pocket
11. Contact Switch
12. Striker
13. Opening Weatherstrip
14. Door Weatherstrip
15. Glass Run
16. Front Door
17. Inside Channel Weatherstrip
18. Inside Handle Rod
19. Door Lock20. Door Lock Cylinder Rod
21. Lock Rod
22. Actuator Rod
23. Actuator
24. Window Regulator
25. Outside Channel Weatherstrip
26. Outside Handle Rod
27. Outside Handle
28. Division Bar
29. Quarter Glass
30. Quarter Glass Run
31. Door Hinge
32. Door Hold Open Link
33. Power Window Switch Cover
34. Mirror Switch
35. Power Window Switch Assembly
36. Mirror switch Blank
37. Door Side Molding