2003 DAEWOO MATIZ Service Repair Manual

WIPERS/WASHER SYSTEMS 9D–3
DAEWOO M-150 BL2
DIAGNOSTIC INFORMATION AND PROCEDURES
WINDSHIELD/REAR WINDOW WIPER AND WASHER SYSTEM
ConditionProbable CauseCorrection
Windshield Wipers Do Not
Work At Any Speed
The open or a short in the power
supply circuit to the fuse F8.
Repair or replace the open a short
in the power supply circuit to the
fuse F8.

Fuse F8 is blown.
Replace the fuse F8.

Faulty wiper/washer switch.
Replace the wiper/washer switch.

The circuit between the
wiper/washer switch connector
and the wiper relay is open or
short.
Repair or Replace the wiring
harness.

The circuit between the fuse F8
and the wiper relay is open or
short.
Repair or Replace the wiring
harness.

Faulty wiper relay.
Replace the wiper relay.

The circuit between the wiper
relay and the ground G201 is the
open circuit or a short circuit.
Repair or Replace the open circuit
or a short circuit between the
wiper relay and the ground G201.

The circuit between the
wiper/washer switch and the wiper
motor is the open circuit or a short
circuit.
Repair or Replace the wiring
harness.

The circuit between the fuse F8
and the wiper motor is the open
circuit or a short circuit.
Repair or Replace the wiring
harness.

The circuit between the wiper
relay and the wiper motor is the
open circuit or a short circuit.
Repair or Replace the wiring
harness.

Faulty wiper motor.
Replace the wiper motor.

The connection of the wiper
linkage and the wiper motor is
poor.
Tighten completely the nut.

Tighten completely the ball.

Wiper linkage is out of order.
Replace the wiper linkage.
Wipers Do Not Work On High
Faulty wiper/washer switch.
Replace the wiper/washer switch.
Speed, Low Speed OK
The circuit between the
wiper/washer switch and the wiper
motor is the open circuit or a short
circuit.
Repair or Replace the wiring
harness.

Faulty wiper motor.
Replace the wiper motor.
Wipers Do Not Work On Low
Faulty wiper/washer switch.
Replace the wiper/washer switch.
Speed, High Speed OK
The circuit between the
wiper/washer switch and the wiper
motor is the open circuit or a short
circuit.
Repair or Replace the wiring
harness.

Faulty wiper motor.
Replace the wiper motor.

9D –4 WIPERS/WASHER SYSTEMS
DAEWOO M-150 BL2
WINDSHIELD/REAR WINDOW WIPER AND WASHER SYSTEM(Cont’d)
ConditionProbable CauseCorrection
Wipers Do Not On Intermittent,
Other Speed OK
The circuit between the fuse F8
and the wiper relay is the open
circuit or a short circuit.
Repair or Replace the wiring
harness.

The circuit between the fuse F8
and the wiper motor is the open
circuit or a short circuit.
Repair or Replace the wiring
harness.

Faulty wiper/washer switch.
Replace the wiper/washer switch.

The circuit between the
wiper/washer switch and the wiper
relay is the open circuit or a short
circuit.
Repair or Replace the wiring
harness.

Faulty wiper relay.
Replace the wiper relay.

The circuit between the wiper
relay and the wiper motor is the
open circuit or a short circuit.
Repair or Replace the wiring
harness.

Poor ground G201.
Repair or Replace the wiring
harness.

Faulty wiper motor.
Replace the wiper motor.
Windshield Washer Does Not
Work, Windshield Wipers OK
The open or a short in the power
supply circuit to the fuse F9.
Repair or Replace the open or a
short in the power supply circuit to
the fuse F9.

Fuse F9 is blown.
Replace the fuse.

The circuit between the fuse F9
and the wiper/washer switch is the
open circuit or a short circuit.
Repair or Replace the wiring
harness.

Faulty wiper/washer switch.
Replace the wiper/washer switch.

The circuit between the wiper/
washer switch and the wiper relay
is the open circuit or a short
circuit.
Repair or Replace the wiring
harness.

Faulty wiper relay.
Replace the wiper relay.

The circuit between the wiper
relay and ground G201 is the
open circuit or a short circuit.
Repair or Replace the wiring
harness.

The circuit between the
wiper/washer switch and the
windshield washer pump is the
open circuit or a short circuit.
Repair or Replace the wiring
harness.

Faulty windshield washer pump.
Replace the windshield wash
pump.

Poor ground G201.
Repair or Replace the wiring
harness.

WIPERS/WASHER SYSTEMS 9D–5
DAEWOO M-150 BL2
WINDSHIELD/REAR WINDOW WIPER AND WASHER SYSTEM(Cont’d)
ConditionProbable CauseCorrection
Rear Wiper Does Not Work
The open or a short in the power
supply circuit to the fuse F9.
Repair or Replace the open or a
short in the power supply circuit to
the fuse F8.

Fuse F9 is blown.
Replace the fuse F9.

The circuit between the fuse F9
and the wiper/washer switch is the
open circuit or a short circuit.
Repair or Replace the wiring
harness.

Faulty wiper/washer switch.
Replace the wiper/washer switch.

The circuit between the
wiper/washer switch and the rear
window wiper motor is the open
circuit or a short circuit.
Repair or Replace the wiring
harness.

The circuit between the fuse F9
and the rear window wiper motor
is the open circuit or a short
circuit.
Repair or Replace the wiring
harness.

Faulty rear window wiper motor.
Replace the rear window wiper
motor.

Poor ground G403.
Repair or Replace the wiring
harness.
Rear Window Washer Does Not
Work, Rear Window Wiper OK
The open or a short in the power
supply circuit to the fuse F9.
Repair or Replace the open or a
short in the power supply circuit to
the fuse F9.

Fuse F9 is blown.
Replace the fuse F9.

The circuit between the fuse F9
and wiper/washer switch is the
open circuit or a short circuit.
Repair or Replace the wiring
harness.

Faulty wiper/washer switch.
Replace the wiper/washer switch.

The circuit between the
wiper/washer switch and the
windshield washer pump is the
open circuit or a short circuit.
Repair or replace the wiring
harness.

Faulty windshield washer pump.
Replace the windshield washer
pump.

Poor ground G102.
Repair or Replace the wiring
harness.

9D –6 WIPERS/WASHER SYSTEMS
DAEWOO M-150 BL2
REPAIR INSTRUCTIONS
ON–VEHICLE SERVICE
D109D519
WINDSHIELD WIPER ARM
(Left–Hand Drive Shown, Right–Hand
Drive Similar)
Removal Procedure
1. Remove the wiper arm.

Remove the cap (1).

Remove the nut (2).

Remove the wiper arm (3).
D109D520
Installation Procedure
1. Install the wiper arm with the nut.
2. Install the cap.
D109D521
REAR WINDOW WIPER ARM
Removal Procedure
1. Remove the washer nozzle from the wiper arm. Refer
to “Rear Washer Nozzle” in this section.
2. Remove the wiper blade. Refer to “Windshield Wiper
Blade” in this section.
3. Remove the wiper arm.

Remove the cap (1).

Remove the nut (2).

Remove the wiper arm (3).

WIPERS/WASHER SYSTEMS 9D–7
DAEWOO M-150 BL2
D109D522
Installation Procedure
1. Install the rear wiper arm with the nut.
2. Install the cap.
3. Install the wiper blade. Refer to “Windshield Wiper
Blade” in this section.
4. Install the washer nozzle to the wiper arm. Refer to
“Rear Washer Nozzle” in this section.
D109D523
WINDSHIELD WIPER MOTOR
(Left–Hand Drive Shown, Right–Hand
Drive Similar)
Removal Procedure
1. Disconnect the negative battery cable.
2. Remove the windshield wiper arm. Refer to “Wind-
shield Wiper Arm” in this section.
3. Remove the cowl vent grille. Refer to Section 9R,
Body Front End.
4. Separate the wiper motor from the wiper linkage.

Remove the wiper linkage ball from the wiper linka-
ge (1).
D109D524
5. Remove the wiper motor from the engine room.

Disconnect the electrical connector (1).

Remove the bolts (2).

Remove the wiper motor assembly (3).
D109D525
Caution: Because the wiper motor link plate is
fixed, do not separate the wiper motor from the
bracket.

9D –8 WIPERS/WASHER SYSTEMS
DAEWOO M-150 BL2
D109D526
Installation Procedure
1. Install the wiper motor to the engine room with the
bolts.
a. Wiper motor assembly bolt.
2. Connect the electrical connector.
D109D527
3. Install the wiper linkage to the wiper motor linkage
ball.
b. Wiper linkage ball.
D109D528
4. Install the cowl vent grille. Refer to Section 9R, Body
Front End.
5. Install the windshield wiper arm. Refer to “Windshield
Wiper Arm” in this section.
6. Connect the negative battery cable.
D19D529A
REAR WINDOW WIPER MOTOR
Removal Procedure
1. Disconnect the negative battery cable.
2. Remove the wiper arm from the tailgate. Refer to
“Windshield Wiper Arm” in this section.
3. Remove the tailgate inside trim. Refer to Section 9G,
Interior Trim.
4. Remove the rear wiper motor assembly.

Disconnect the electrical connector (1).

Remove the screws (2).

Remove the rear wiper motor assembly (3).

WIPERS/WASHER SYSTEMS 9D–9
DAEWOO M-150 BL2
D19D530A
Caution: Because the wiper motor link plate is
fixed, do not separate the wiper motor from the
bracket.
D19D531A
Installation Procedure
1. Install the wiper motor assembly to the tailgate with
the screws.
2. Connect the electrical connector.
3. Install the tailgate inside trim. Refer to Section 9G, In-
terior Trim.
4. Install the wiper arm. Refer to “Windshield Wiper
Arm” in this section.
5. Connect the negative battery cable.
D109D523
WINDSHIELD WIPER LINKAGE
(Left–Hand Drive Shown, Right–Hand
Drive Similar)
Removal Procedure
1. Remove the windshield wiper arms. Refer to ”Wind-
shield Wiper Arm” in this section.
2. Remove the cowl vent grille. Refer to Section 9R,
Body Front End.
3. Separate the wiper linkage from the wiper motor.

Separate the wiper linkage from the wiper motor
linkage ball (1).
D109D532
4. Remove the wiper linkage.

Remove the wiper linkage nuts (1).

Remove the wiper linkage (2).

9D –10 WIPERS/WASHER SYSTEMS
DAEWOO M-150 BL2
D19D533A
1.5–2.0 Nm
Installation Procedure
1. Install the wiper linkage with the wiper linkage nuts.
Tighten
Tighten the wiper linkage nuts to 1.5–2.0 Nm (13–18
lb-in).
a. Wiper linkage nut.
2. Install the wiper motor linkage ball.
3. Install the cowl vent grille. Refer to Section 9R, Body
Front End.
4. Install the windshield wiper arms. Refer to ”Wind-
shield Wiper Arm” in this section.
D109D534
WINDSHIELD WIPER BLADE
Removal Procedure
1. Pull the wiper blade off the arm by pushing the wiper
blade retaining clip (1).
D109D535
Installation Procedure
1. Install the wiper blade to the arm.
D109D536
WASHER RESERVOIR
Removal Procedure
1. Disconnect the negative battery cable.
2. Remove the washer reservoir inlet.

Remove the bolt (1).

Remove the washer reservoir inlet (2).