1998 NISSAN PICK-UP Repair Manual

ASSEMBLY.............................................................. 47
Gear Components................................................ 47
Shift Control Components.................................... 55
Case Components ............................................... 55
FS5W71C & FS5R30A
SERVICE DATA AND SPECIFICATIONS (SDS)... 58
General Specifications ......................................... 58FS5W71C
SERVICE DATA AND SPECIFICATIONS (SDS)... 59
Inspection and Adjustment .................................. 59
FS5R30A
SERVICE DATA AND SPECIFICATIONS (SDS)... 61
Inspection and Adjustment .................................. 61

Special Service Tools
Tool number
Tool nameDescription
ST23810001
Adapter setting plate
NT407
Fixing adapter plate with gear assembly
a: 166 mm (6.54 in)
b: 270 mm (10.63 in)
KV32101330
Puller
NT408
Removing OD mainshaft bearing
a: 447 mm (17.60 in)
b: 100 mm (3.94 in)
KV31100401
Transmission press stand
NT068
Pressing counter gear and mainshaft
ST22520000
Wrench
NT409
Tightening mainshaft lock nut
a: 100 mm (3.94 in)
b: 41 mm (1.61 in)
ST23540000
Pin punch
NT442
Removing and installing fork rod retaining pin
a: 2.3 mm (0.091 in) dia.
b: 4 mm (0.16 in) dia.
ST30031000
Puller
NT411
Removing and installing 1st gear bushing
Removing main drive gear bearing
a: 90 mm (3.54 in) dia.
b: 50 mm (1.97 in) dia.
ST23860000
Drift
NT065
Installing counter drive gear
a: 38 mm (1.50 in) dia.
b: 33 mm (1.30 in) dia.
ST22360002
Drift
NT065
Installing counter gear front and rear end
bearings
a: 29 mm (1.14 in) dia.
b: 23 mm (0.91 in) dia.
PREPARATIONFS5W71C
MT-1

Tool number
Tool nameDescription
ST22350000
Drift
NT065
Installing OD gear bushing
a: 34 mm (1.34 in) dia.
b: 28 mm (1.10 in) dia.
ST23800000
Drift
NT065
Installing front cover oil seal
a: 44 mm (1.73 in) dia.
b: 31 mm (1.22 in) dia.
ST33400001
Drift
NT086
Installing rear oil seal
a: 60 mm (2.36 in) dia.
b: 47 mm (1.85 in) dia.
ST33290001
Puller
NT414
Removing rear oil seal
a: 250 mm (9.84 in)
b: 160 mm (6.30 in)
ST30720000
Drift
NT115
Installing mainshaft ball bearing
a: 77 mm (3.03 in) dia.
b: 55.5 mm (2.185 in) dia.
ST30613000
Drift
NT073
Installing main drive gear bearing
a: 71.5 mm (2.815 in) dia.
b: 47.5 mm (1.870 in) dia.
ST33200000
Drift
NT091
Installing counter rear bearing
a: 60 mm (2.36 in) dia.
b: 44.5 mm (1.752 in) dia.
PREPARATIONFS5W71C
Special Service Tools (Cont'd)
MT-2

Commercial Service Tools
Tool name Description
Puller
NT077
Removing counter bearings, counter drive
and OD gears
Drift
NT074
Installing counter gear rear end bearing (4WD
model)
a: 40 mm (1.57 in) dia.
b: 30 mm (1.18 in) dia.
PREPARATIONFS5W71C
MT-3

Special Service Tools
Tool number
Tool nameDescription
ST23540000
Pin punch
NT442
Removing and installing retaining pin
a: 2.3 mm (0.091 in) dia.
b: 4 mm (0.16 in) dia.
ST30031000
Puller
NT411
Removing 1st & 2nd synchronizer assembly
Removing counter gear rear thrust bearing
Removing main drive bearing
a: 90 mm (3.54 in) dia.
b: 50 mm (1.97 in) dia.
ST33230000
Drift
NT084
Removing mainshaft and counter gear
a: 51 mm (2.01 in) dia.
b: 28.5 mm (1.122 in) dia.
ST22350000
Drift
NT065
Removing counter gear front bearing
(Use with KV38100300)
a: 34 mm (1.34 in) dia.
b: 28 mm (1.10 in) dia.
KV38100300
Drift
NT065
Removing counter gear front bearing
(Use with ST22350000)
Installing counter gear rear bearing
a: 54 mm (2.13 in) dia.
b: 32 mm (1.26 in) dia.
ST30720000
Drift
NT115
Removing mainshaft front bearing
Installing mainshaft front bearing
a: 77 mm (3.03 in) dia.
b: 55.5 mm (2.185 in) dia.
ST33210000
Drift
NT084
Installing counter gear front bearing
Installing front cover oil seal
a: 44 mm (1.73 in) dia.
b: 24.5 mm (0.965 in) dia.
ST30613000
Drift
NT073
Installing main drive gear bearing
a: 72 mm (2.83 in) dia.
b: 48 mm (1.89 in) dia.
PREPARATIONFS5R30A
MT-4

Tool number
Tool nameDescription
ST37750000
Drift
NT065
Removing counter gear rear bearing
Installing OD gear bushing
Removing and installing mainshaft rear bear-
ing
Installing reverse cone
Installing reverse counter gear
Installing counter gear rear end bearing
a: 40 mm (1.57 in) dia.
b: 31 mm (1.22 in) dia.
ST22452000
Drift
NT065
Installing reverse hub
a: 45 mm (1.77 in) dia.
b: 36 mm (1.42 in) dia.
ST33220000
Drift
NT084
Installing mainshaft rear bearing
a: 37 mm (1.46 in) dia.
b: 22 mm (0.87 in) dia.
Commercial Service Tool
Tool name Description
Puller
NT077
Removing counter gear rear end bearing
Removing reverse synchronizer hub
Removing reverse counter gear
PREPARATIONFS5R30A
Special Service Tools (Cont'd)
MT-5

Cross-sectional View Ð 2WD Model
SMT617D
DESCRIPTIONFS5W71C
MT-6

Cross-sectional View Ð 4WD Model
SMT154DA
DESCRIPTIONFS5W71C
MT-7