Page 409 of 1659
lRemove the cell plug using a suitable tool.
lAdd distilled water up to the MAX level.
SULPHATION
A battery will be completely discharged if it is left unat-
tended for a long time and the specific gravity will become
less than 1.100. This may result in sulphation on the cell
plates.
To determine if a battery has been ``sulphated'', note its
voltage and current when charging it. As shown in the
figure, less current and higher voltage are observed in the
initial stage of charging sulphated batteries.
A sulphated battery may sometimes be brought back into
service by means of a long, slow charge, 12 hours or more,
followed by a battery capacity test.
SPECIFIC GRAVITY CHECK
1. Read hydrometer and thermometer indications at eye level.
MEL043F
SEL709E
MEL042FA
BATTERY
How to Handle Battery (Cont'd)
EL-19
Page 410 of 1659
2. Convert into specific gravity at 20ÉC (68ÉF).
Example:
lWhen electrolyte temperature is 35ÉC (95ÉF) and specific
gravity of electrolyte is 1.230, converted specific gravity at
20ÉC (68ÉF) is 1.240.
lWhen electrolyte temperature is 0ÉC (32ÉF) and specific
gravity of electrolyte is 1.210, converted specific gravity at
20ÉC (68ÉF) is 1.196.
SEL007Z
BATTERY
How to Handle Battery (Cont'd)
EL-20
Page 411 of 1659

Battery Test and Charging Chart
Chart I
VISUAL INSPECTIONlCheck battery case for cracks or bends.lCheck battery terminals for damage.lIf the difference between the max. and min. electrolyte level in cells is within 10 mm (0.39 in), it is OK.
OK NG
CHECKING SPECIFIC GRAVITY
Refer to ``Specific Gravity Check''.
Replace
battery.
Below 1.1001.100 - 1.220Above 1.220
SLOW CHARGE
Refer to ``A: Slow
Charge''.*
STANDARD CHARGE
Refer to ``B: Standard
Charge''.QUICK CHARGE
Refer to ``C: Quick Charge''.CAPACITY TEST
Refer to ``Chart II''.
OK NG
CAPACITY TEST
Refer to ``Chart II''.
OK NGCAPACITY TEST
Refer to ``Chart II''.OK NGReady for use
lMount battery again and
check loose terminals.
Also check other related
circuits.
Ready for
useReplace
battery.Ready for use
CHECKING SPECIFIC
GRAVITY
Refer to ``Specific Gravity
Check''.
QUICK CHARGE
Refer to ``C: Quick Charge''.
lTime required: 45 min.
RECHARGE
Refer to ``C: Quick Charge''.
lIf battery temperature rises above 60ÉC (140ÉF), stop
charging. Always charge battery when its temperature
is below 60ÉC (140ÉF).
CAPACITY TEST
Refer to ``Chart II''.
OK NG
CAPACITY TEST
Refer to ``Chart II''.
OK NGReady for use Replace
battery.
Ready for
useReplace
battery.
* ``STANDARD CHARGE'' is recommended if the vehicle is in storage after charging.
..
...
....
...
.....
..
...
..
BATTERY
EL-21
Page 412 of 1659
Chart II
CAPACITY TEST
Test using battery checker.Test using load tester.
Follow manufacturer's instruc-
tions to check and determine
if battery is serviceable.
OK NGRead load tester voltage
when specified discharging
current (Refer to Fig. 1.) flows
through battery for 15 sec-
onds.
Ready for use Go to next
step.
Above 9.6
volts
OKBelow 9.6
voltsNG
Ready for use Go to next
step.
lCheck battery type and determine the specified current
using the following table.
Fig. 1 DISCHARGING CURRENT
(Load Tester)
Type Current (A)
28B19R(L) 90
34B19R(L) 99
46B24R(L) 135
55B24R(L) 135
50D23R(L) 150
55D23R(L) 180
65D26R(L) 195
80D26R(L) 195
75D31R(L) 210
95D31R(L) 240
115D31R(L) 240
95E41R(L) 300
130E41R(L) 330
SEL008Z
..
..
..
..
..
BATTERY
Battery Test and Charging Chart (Cont'd)
EL-22
Page 413 of 1659

A: SLOW CHARGE
Determine initial charging current from specific gravity refer-
ring to Fig. 2.
lCharge battery.lCheck charging voltage 30 minutes after starting the bat-
tery charge.
12 to 15 volts
OKBelow 12 volts or above 15
voltsNG
Continue to charge for 12
hours.
Replace battery.
CHECKING SPECIFIC GRAVITY
Refer to ``Specific Gravity Check''.
Conduct additional charge as per Fig. 3, if necessary.
Go to ``CAPACITY TEST''.Fig. 2 INITIAL CHARGING CURRENT SETTING (Slow charge)
CON-
VERTED
SPECIFIC
GRAVITYBATTERY TYPE
28B19R(L)
34B19R(L)
46B24R(L)
55B24R(L)
50D23R(L)
55D23R(L)
65D26R(L)
80D26R(L)
75D31R(L)
95D31R(L)
115D31R(L)
95E41R(L)
130E41R(L)
Below
1.1004.0
(A)5.0
(A)7.0
(A)8.0
(A)9.0
(A)10.0
(A)14.0
(A)
lCheck battery type and determine the specified current using the table
shown above.
lAfter starting charging, adjustment of charging current is not neces-
sary.
Fig. 3 ADDITIONAL CHARGE (Slow charge)
Below 1.150
1.150 - 1.2001.200 - 1.240Above 1.240
Charge for 5
hours at ini-
tial charging
current set-
ting.Charge for 4
hours at ini-
tial charging
current set-
ting.Charge for 2
hours at ini-
tial charging
current set-
ting.
Go to ``CAPACITY TEST''.
.
CAUTION:
lSet charging current to value specified in Fig. 2. If
charger is not capable of producing specified current
value, set its charging current as close to that value as
possible.
lKeep battery away from open flame while it is being
charged.
lWhen connecting charger, connect leads first, then turn
on charger. Do not turn on charger first, as this may
cause a spark.
lIf battery temperature rises above 60ÉC (140ÉF), stop
charging. Always charge battery when its temperature is
below 60ÉC (140ÉF).
.
..
.
.
.
.
.
...
....
BATTERY
Battery Test and Charging Chart (Cont'd)
EL-23
Page 414 of 1659

B: STANDARD CHARGE
Determine initial charging current from
specific gravity, referring to Fig. 4.
Charge battery for 8 hours.
CHECKING SPECIFIC GRAVITY
Refer to ``Specific Gravity Check''.
Conduct additional charge as per Fig. 5, if
necessary.
Go to ``CAPACITY TEST''.Fig. 4 INITIAL CHARGING CURRENT SETTING
(Standard charge)
CON-
VERTED
SPECIFIC
GRAVITYBATTERY TYPE
28B19R(L)
34B19R(L)
46B24R(L)
55B24R(L)
50D23R(L)
55D23R(L)
65D26R(L)
80D26R(L)
75D31R(L)
95D31R(L)
115D31R(L)
95E41R(L)
130E41R(L)
1.100 - 1.130 4.0 (A) 5.0 (A) 6.0 (A) 7.0 (A)8.0
(A)9.0 (A)13.0
(A)
1.130 - 1.160 3.0 (A) 4.0 (A) 5.0 (A) 6.0 (A)7.0
(A)8.0 (A)11.0
(A)
1.160 - 1.190 2.0 (A) 3.0 (A) 4.0 (A) 5.0 (A)6.0
(A)7.0 (A)9.0
(A)
1.190 - 1.220 2.0 (A) 2.0 (A) 3.0 (A) 4.0 (A)5.0
(A)5.0 (A)7.0
(A)
lCheck battery type and determine the specified current using the table shown above.lAfter starting charging, adjustment of charging current is not necessary.
Fig. 5 ADDITIONAL CHARGE (Standard charge)
Below 1.150
1.150 - 1.2001.200 - 1.240Above 1.240
Charge for 3.5
hours at initial
charging current
setting.Charge for 2.5
hours at initial
charging current
setting.Charge for 1.5
hours at initial
charging current
setting.
Go to ``CAPACITY TEST''.
.
CAUTION:
lDo not use standard charge method on a battery whose specific gravity is less than 1.100.
lSet charging current to value specified in Fig. 4. If charger is not capable of producing specified
current value, set its charging current as close to that value as possible.
lKeep battery away from open flame while it is being charged.
lWhen connecting charger, connect leads first, then turn on charger. Do not turn on charger first,
as this may cause a spark.
lIf battery temperature rises above 60ÉC (140ÉF), stop charging. Always charge battery when its
temperature is below 60ÉC (140ÉF).
.
.
.
....
....
BATTERY
Battery Test and Charging Chart (Cont'd)
EL-24
Page 415 of 1659

C: QUICK CHARGE
Determine initial charging current setting and charg-
ing time from specific gravity, referring to Fig. 6.
Charge battery.
Go to ``CAPACITY TEST''.Fig. 6 INITIAL CHARGING CURRENT SETTING AND CHARGING TIME (Quick
charge)
BATTERY TYPE
28B19R(L)
34B19R(L)
46B24R(L)
55B24R(L)
50D23R(L)
55D23R(L)
65D26R(L)
80D26R(L)
75D31R(L)
95D31R(L)
115D31R(L)
95E41R(L)
130E41R(L)
CURRENT [A] 10 (A) 15 (A) 20 (A) 30 (A)40
(A)
CONVERTED SPECIFIC GRAVITY
1.100 - 1.130 2.5 hours
1.130 - 1.160 2.0 hours
1.160 - 1.190 1.5 hours
1.190 - 1.220 1.0 hours
Above 1.220 0.75 hours (45 min.)
lCheck battery type and determine the specified current using the table shown
above.
lAfter starting charging, adjustment of charging current is not necessary.
CAUTION:
lDo not use quick charge method on a battery whose specific gravity is less than 1.100.
lSet initial charging current to value specified in Fig. 6. If charger is not capable of producing
specified current value, set its charging current as close to that value as possible.
lKeep battery away from open flame while it is being charged.
lWhen connecting charger, connect leads first, then turn on charger. Do not turn on charger first,
as this may cause a spark.
lBe careful of a rise in battery temperature because a large current flow is required during quick-
charge operation.
If battery temperature rises above 60ÉC (140ÉF), stop charging. Always charge battery when its
temperature is below 60ÉC (140ÉF).
lDo not exceed the charging time specified in Fig. 6, because charging battery over the charging
time can cause deterioration of the battery.
Service Data and Specifications (SDS)
Applied modelEurope
KA24 TD25
Standard Option
Type 55D23R 95D31R 80D26L, 80D26R
Capacity V-AH 12-48 12-64 12-55
.
.
BATTERY
Battery Test and Charging Chart (Cont'd)
EL-25
Page 416 of 1659
Wiring Diagram Ð START Ð
HEL317A
STARTING SYSTEM
EL-26