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Windshield
REPAIRING WATER LEAKS FOR WINDSHIELD
Leaks can be repaired without removing and reinstalling glass.
If water is leaking between urethane adhesive material and body or glass, determine the extent of
leakage. This can be done by applying water to the windshield area while pushing glass outward.
To stop the leak, apply primer (if necessary) and then urethane adhesive to the leak point.
SBT457-A
WINDSHIELD AND WINDOWS
BT-37
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Side Window
REMOVE Ð Side window
V1Remove screws.
V2Remove rear pillar finisher. Refer to ``Side and Floor Trim'' (King cab model) for details, BT-15.
V3Remove nuts securing side window, then remove side window assembly.
SBT638
WINDSHIELD AND WINDOWS
BT-38
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Door MirrorCAUTION:
Be careful not to scratch door rearview mirror body.
.For Wiring Diagram, refer to ``POWER DOOR MIRROR'' in EL section.
REMOVAL Ð Door mirror
V1Remove door trim. Refer to ``Door Trim'' for details, BT-18.
V2Remove inner cover from front corner of door.
V3Disconnect door mirror harness connector.
V4Remove bolts securing door mirror, then remove door mirror assembly.
SBT458
MIRROR
BT-39
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Removal
CAB BODY
lRemove the following parts in engine compartment at least.
(1) Main harness and other wiring harnesses
lDisconnect brake and clutch line in engine compartment.
lRemove the following parts from underbody at least.
(1) Transmission and transfer control levers
(2) Parking brake control lever and cables
(3) Main harness and other wiring harnesses
REAR BODY
lRemove the following parts at least.
(1) Rear combination lamp and license plate lamp harness
(2) Fuel filler tube fixing screws
SBF348C
ABT189
CAB AND REAR BODY
BT-40
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Body Mounting
When removing, be sure to replace bolts and nuts (sealant applied bolts or self-lock nuts are used for all
mounting).
SBT633
CAB AND REAR BODY
BT-41
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SBT634
CAB AND REAR BODY
Body Mounting (Cont'd)
BT-42
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lAll dimensions indicated in figures are actual ones.
lWhen using a tracking gauge, adjust both pointers to equal length. Make sure there is no free play.
lWhen a measuring tape is used, check to be sure there is no elongation, twisting or bending.
lMeasurements should be taken at the center of the mounting holes.
lAll measurements and mounting hole diameters are expressed in millimeters (mm).
lAn asterisk (*) following the value at the measuring point indicates that the measuring point on the other
side is symmetrically the same value.
lThe coordinates of the measurement points are the distances measured from the respective dimension
lines in the directions of ``x'', ``y'' and ``z''.
Dimension lines: ``x'' line Ð Center line of vehicle
``y'' line Ð Center line of front axle (Any measurement point in front of the dimension
line refers to a minus ``Ð'' value.)
``z'' line Ð Datum line (Any measurement point under the dimension line refers to a
minus ``Ð'' value.)
2W.SB: Short wheelbase (2WD)
2W.LB
: Long wheelbase (2WD)
4W.LB
: Long wheelbase (4WD)
BODY ALIGNMENT
BT-43
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Engine Compartment
MEASUREMENT
SBT459
BODY ALIGNMENT
BT-44