Page 1049 of 1659
2. Install 1st & 2nd shift fork, then drive in retaining pin.
3. Install 3rd & 4th shift forks, then drive in retaining pin.
4. Install OD & Reverse shift fork, then drive in retaining pin.
Case Components
1. Install front cover oil seal using Tool.
lApply multi-purpose grease to seal lip.
2. Apply sealant to mating surface of transmission case.
SMT177D
SMT178D
SMT179D
SMT036-A
SMT061C
ASSEMBLYFS5W71C
Shift Control Components (Cont'd)
MT-32
Page 1050 of 1659
3. Install gear assembly with adapter plate on transmission
case by lightly tapping with a soft hammer.
4. Install main drive gear ball bearing snap ring.
5. Apply sealant to mating surface of adapter plate.
6. Place shift forks in neutral position.
7. Install striking lever and rod onto adapter plate and align
striking lever with shift brackets.
8. Install rear extension.
lTighten mounting bolts equally in a criss-cross pattern.
SMT013
SMT672A
SMT062C
SMT801B
SMT180D
ASSEMBLYFS5W71C
Case Components (Cont'd)
MT-33
Page 1051 of 1659
9. Install striking arm lock pin.
10. Select counter gear front bearing shim.
Allowable clearance (A) from bearing surface to
transmission case:
0 - 0.16 mm (0 - 0.0063 in)
Counter gear front bearing shim:
Refer to SDS, MT-59.
11. Install gasket and front cover.
12. Install return spring plugs, check ball, return springs and
select check plungers.
13. Install control housing and gasket.
SMT162D
SMT205D
SMT161D
ASSEMBLYFS5W71C
Case Components (Cont'd)
MT-34
Page 1052 of 1659
Case Components
SMT607D
MAJOR OVERHAULFS5R30A
MT-35
Page 1053 of 1659
Gear Components
SMT608D
MAJOR OVERHAULFS5R30A
MT-36
Page 1054 of 1659
SMT609D
MAJOR OVERHAULFS5R30A
Gear Components (Cont'd)
MT-37
Page 1055 of 1659
Shift Control Components
CAUTION:
To avoid damage when replacing shift knob, remove shift
lever with knob, as assembled.
SMT610D
.Stopper ring
MAJOR OVERHAULFS5R30A
MT-38
Page 1056 of 1659
Case Components
1. Remove check ball plug, check spring and check ball. Then
remove interlock stopper.
lIf interlock assembly is removed as a unit, the check ball
can fall into transmission case.
lBe careful not to lose check ball.
2. Remove control housing, return spring and check ball.
lBe careful not to lose check ball.
3. Drive out retaining pin from striking arm.
4. Remove OD gear case together with striking arm by tapping
lightly.
SMT366A
SMT183D
SMT187D
SMT184D
SMT185D
DISASSEMBLYFS5R30A
MT-39