1989 MITSUBISHI GALANT Service Repair Manual

CLUTCH - Clutch Pedalm-7
CLUTCH PEDAL
REMOVAL AND INSTALLATION

Pre-removal and Post-installation Operation*Removal and Installation of InstrumentUnder Cover
(Refer to GROUP 52-Instrument Panel.)l Removal and Installation of Steering Col-umn Assembly (Refer to GROUP 37A-Steering Wheel and Shaft.)
Adjustmentl Adjustment of Brake Pedal (Refer tcGROUP 35-Service Adjustment Procedures.)@Adjustment of Clutch Pedal
(Refer to P.21-5.)
MZIPA-
2
8-12 Nm
6-9 ft.lbs.
r:-20-25Nmi12Lib-18ft.lbs.*21lo-15 Nm -7-11 ftlbs.
23
24
09AOO79
Semoval steps
1. Return spring
2. Interlock switch
3. Clutch pedal position switch with auto-cruise control system>
4. Bolt system>
12. Cotter pin
13. Washer
14. Clevis pin
15. Clutch pedal bracket
16. Pedal suppon bracket
17. Nut
18. Lever
19.Bushing (small)20. Pedal rod
21.
22. Bushing (large)
Clutch pedal23.
Brake pedal
24. Pedal pad
NOTEl ‘: 1989 modelsl *: From 1990 models
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21-8CLUTCH- Clutch Pedal

Pre-removal and Post-installation Op-eration*Removal and Installation of instrumentUnder Cover
(Refer to GROUP 52-Instrument Panel.)*Removal and Installation of Steering Col-
umn Assembly (Refer to GROUP 37A-
Steering Wheel and Shaft.)
Adjustmentl Adjustment of Brake Pedal (Refer to
GROUP 35-Service Adjustment Proce-dures.)*Adjustment of Clutch Pedal
(Refer to P.21-5.1
3
22
“,24 00AOO82
Removal steps
I. Return spring 14. Clevis pin15. @fch pedal bracket2.Interlock switch3. Clutch pedal position switcn5.Cotter pin6.Washer7.Bushing;: E;;i; pin
;
;: poTrer spring
12.Cotter pin13.Washer 16. Pedal support bracket
17.Nut18.Lever19.Bushing (small)20.Pedal rod21.Bushing (large)22.Clutch pedal23.Brake pedal24.
Pedal pad
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CLUTCH - Clutch Pedal21-9
INSPECTIONM!ZlPCAG
l Check the pedal shaft and bushing for wear.
l Check the clutch pedal for bend or torsion.
l Check the return spring for damage or deterioration.
l Check the pedal pad for damage or wear.
l INTERLOCK SWITCH INSPECTION
Ohmmeter(1) Disconnect the connector.
(2) Check to be sure that there is continuity between connector terminals
1 and 2 when the clutch pedal is
depressed fully.
OGAOO45
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21-10CLUTCH - Clutch Control
CLUTCH CONTROLh121 JA-
REMOVAL AND INSTALLATION
rPre-removal Operationl Draining of the Clutch FluidI
piigsql Bleeding of the Clutch Line (Refer
lo-15 Nm
7-11 ft.lbs.,
13-17 Nm
9-12
ft.lbs.
9-12 ft.lbs.
\-\ 8-12 Nm 6.0-8.7
ft.lbs.
/ 13-17
Nm
9-12 ftlbs.
13-17 Nm
9-12
ft.lbs.
Removal steps
I. Cotter pin2.Washer3. Clevis
pin
l a 4. Clutch tube
l + 5. Clutch tube
a*6. Hose clips*I) wq 7. Clutch hose8.Bracket
9. Clutch master cylinder
10.Sealer
08A0035
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CLUTCH- Clutch Control
Clutdh hose-Clutch tube
.., Hose clip
Secure side
08W507
SERVICE POINTS OF REMOVALM2lJBAD
6. DISCONNECTION OF HOSE CLIPSI7. CLUTCH HOSE
To disconnect clutch hose from the clutch tube, proceed.
as follows:
(1) Secure the nut on the clutch hose and loosen the flare nut on the clutch tube.
(2) Remove the clip from the clutch hose to remove clutch hose from bracket.
INSPECTION M21JCAC
l Check the clutch hose or tube for cracks or clogging.
SERVICE POINTS OF INSTALLATIONhl21JiW
7. INSTALLATION OF CLUTCH HOSE/S. CLUTCH TUBE/4.
CLUTCH TUBE
Temporarily tighten the flare nut by hand, and then tighten it to the specified torque, being careful that the clutch
hose does not become twisted.

21-12CLUTCH - Clutch Master Cylinder
CLUTCH MASTER CYLINDER
DISASSEMBLY AND REASSEMBLY
MZlNA-
Disassembly steps
1. ‘Piston stop ring2.Push rod3.Boot
*I)4. Piston assembly5.Reservoircap6.Reservoirband7.Reservoir8. Master cylinder body
08AOO34
Brake Fluid: Conforming to DOT3or DOT4
SERVICE POINTS OF DISASSEMBLYMZlNBAC
4. REMOVAL OF PISTON ASSEMBLY
Caution
1.Do not damage the master cylinder body and piston
assembly.
2. Do not disassemble piston assembly.
\\08AOOi4
INSPECTIONM21NcAc
l Check the inside cylinder body for rust or scars.
l Check the piston cup for wear or deformation.
l Check the piston for rust or scars.
l Check the clutch tube connection part for clogging.
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CLUTCH - Clutch Release Cylinder
CLUTCH RELEASE CYLINDER
{EMOVAL AND INSTALLATION
Pre-removal Operationl Draining of the clutch fluidl Bleeding of the clutch line (Refer
Release cylinder O(Ivl,,push rod
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20-25 Nm
Removal steas
1. Clutch tube
2. Union
3. Clutch release cylinder
INSPECTIONm21ncAA
l Check the clutch release cylinder for fluid leakage.
l Check the clutch release cylinder boots for damage.

NOTES