1989 MITSUBISHI GALANT Service Repair Manual

MANUAL TRANSAXLE
- Soec~cations/SpeciI
Tools/Troubleshooting 22-3
LUBRICANTSYZZCD-A
Items1 Specified lubricant1 Quantity
Manual transaxle oil Hypoid gear oil SAE
75W-85Wconforming to API classificationGL-4 or higher1.8
dma
(1.9 qts.)
2.3 dma (2.4 qts.)
Shift lever bushing Front Wheel Bearing
Grease Part Number 3837794
or eauivalent As required
SPECIAL TOOLSWDA-A
Tool
NumberName1 UseI MB991
113-01
Steering linkage
puller
OPTIONAL: AVAIlABLE FROM 0.T.C
MD998325-01Differential oil seal
installer 0
Disconnection of the coupling of the
knuckle and lower arm ball joint 0
Disconnection of the coupling of the
knuckle and tie-rod end ball joint
Installation of input shaft front oil seal
TROUBLESHOOTING
Symptom
Vibration, noise
3il leakage -lard
shift
lumps out of gear Probable cause
Remedy
a. Loose or damaged transaxle and a. Tighten or replace mounts
engine mounts
b. Inadequate shaft end play b. Correct end play
c. Worn of damaged gearsc. Replace gears
d. Use of inadequate grade of oil
d. Replace with specified oil
e. Low oil level e. Replenish
f. Inadequate engine idle speed f. Adjust idle speed
a. Broken or damaged, oil seal or O-ring a. Replace oil seal or O-ring
a. Faulty control cable a. Replace control cable
b. Poor contact or wear of synchronizer ring b. Correct or replace
and gear cone
c. Weakened synchronizer spring c. Replace synchronizer spring
d. Use of inadequate grade of oil d. Replace with specified oil
a. Worn gear shift fork or broken poppet a. Replace shift fork or poppet\
spring spnng
b. Synchronizer hub to sleeve spline
clear-
b. Replace synchronizer hub and sleeveante too large
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22-4MANUAL TRANSAXLE -Service Adjustment Procedures
09”011009FO12
R.H. side
x
I I09K567I
Front exhaust pipe
SERVICE’ ADJUSTMENT PROCEDURAF
TRANSAXLE OIL LEVEL INSPECTION
Refer to GROUP 00-Maintenance Service.
TRANSAXLE OIL REPLACEMENTMZZFCAD
(1) Position vehicle on a flat level.
(2) Remove filler and drain plugs and allow the transaxle oil to
drain.
(3) Refill the transaxle to the proper level with specified transaxle oil. The oil level should be the bottom of the oil
filler hole.
Transaxle oil: Hypoid gear oil SAE 75W-85W conform-
ing to API classification GL-4 or higher
1.8 dm3 (1 .S qts.)
2.3 dm3 (2.4 qts.)
DRIVE SHAFT OIL SEALS REPLACEMENT MYSDAG
(1) Disconnect the drive shaft from the transaxle. (Refer to GROUP
26-Drive Shaft.)
(2) Using a flat-tip
(-) screwdriver, remove the oil seal.
(3) Using the special tool, tap the drive shaft oil seal into the transaxle.
(4) Apply a coating of the transaxle oil to the lip of the oil seal.
Transaxle oil: Hypoid gear oil, SAE
75W-85W con-
forming to API
GL-4 or higher
MD998325-01160024
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MANUAL TRANSAXLE - Service Adjustment Procedures27-5
Adapter09A0058
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SPEEDOMETER CABLE REPLACEMENT~~FEIE
1.Correctly insert the adapter into the instrument panel, and
fasten the new speedometer cable.
2.Install the grommet so that, as shown in the illustration, the’
cable attachment part is positioned upward.
Caution 1. The cable arrangement should be made so that the
radius of cable bends is 150 mm (5.9 in.) or more.
2. The arrangement of the speedometer cable should be such that it does not interfere with brake tubes,
etc.
3. At the transaxle end of the speedometer cable, the key
joint should be inserted into the transaxle, and the nutshould be securely tightened.
Caution
If the cable is not correctly and securely connected, it
may cause incorrect indication by the speedometer, or
abnormal noise. Be sure to connect it correctly.

22-6MANUAL TRANSAXLE
- Transaxle Control
TRANSAXLE CONTROL
REMOVAL AND INSTALLATION hl22JA-A
Removal steps
1.Cotter pin
2. Retainer
3.Retainer4.Cotter pinl * 5. Shift cable
l + 6. Select cable
7. Shift lever assembly
Pre-removal and Post-installation 1Operation*Removal and Installation of ConsoleI
~$%!m$$NP Z-Floor
Con-l


9-14 Nm7-10 ftlbs.
09A0060
OSAO185
INSPECTION
l Check the select cable for function and for damage.
l Check the shift cable for function and for damage.
l Check the boot for damage.
l Check each bushing for wear or abrasion, sticking,
impeded action, and damage.
l Check the spring for deteriorated strength.
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MANUAL TRANSAXLE
- Transaxle Control22-7
ect- cable\
I Lever

(B)
09A0160
IIncorrect-I I
SERVICE POINTS OF INSTALLATIONM22JDAK
6. INSTALLATION OF SELECT CABLE
(1) Move the transaxle shift lever to the neutral position.
NOTE
The select lever will be set to the neutral position when
the transaxle shift lever is moved to the neutral position.
(2) Move lever
(B) to the neutral position.
(3) Adjust, by using the adjuster, so that the end of the select cable is positioned as shown in the illustrationrelative to lever
(B).
(4) The flange side of the resin bushing at the select cable end should be at the lever
(B) end surface.
5. INSTALLATION OF SHIFT CABLE
(1) With the select lever in neutral, move the transaxle shiftlever (in the direction shown in the illustration) to set it
to 4th
gear.
NOTE
If the shift lever does not move easily, depress and hold
the clutch pedal.
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22-8MANUAL TRANSAXLE
- Transaxle Control
09A0037
Incorrect Shift
lever
Correct
Incorrect09AO159
(2) Move the shift lever (at the vehicle interior side)
downward, in the direction (4th gear position) shown in
the illustration until it contacts the stopper.
(3) Adjust, by using the adjuster, so that the end of the shift cable is positioned as shown in the illustration relative
to the shift lever (interior side).
(4) The flange side of the resin bushing at the shift cable end should be at the split pin side.
(5) Adjust the length of the shift cable, by using the adjuster, so that the clearance (A) and
(B) between the
shift lever and the two stoppers are equal when the shift lever is shifted to 3rd
gear
and 4th
gear.
(6) Move the shift lever to each position and check that the
shifting is smooth.
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