1989 MITSUBISHI GALANT wiring

GENERAL - Vehicle Identification/Precautions before Service
OOA0063
inner side of the parts
shown
PRECAUTIONS BEFORE SERVICE reomu~
SERVICING ELECTRICAL SYSTEM
1.
2.
Note the following before proceeding with work on the
electrical system. Note that the following must never be done:Unauthorized modifications of any electrical device or
wiring, because such modifications might lead to a vehicle malfunction, over-capacity or short-circuit that could resultin a fire in the vehicle.
When servicing the electrical system, disconnect the negative cable terminal from the battery.
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II-4ENGINE - Specifications
TORQUE SPECIFICATIONS Items
Nm ft.lbs.
Engine mount insulator nut (large)
60-8043-58
Engrne mount insulator nut (small)30-4022-29
Engine mount bracket nut and bolt
50-6536-47
Front roll stopper insulator nut
50-6536-47
Front roll stopper bracket to center member
40-5029-36
Rear roll stopper insulator nut
40-5029-36
Rear roll stopper bracket to crossmember
40-5029-36
Transaxle mount insulator nut
60-8043-58
Transaxle mount bracket to body
40-5029-36
Fuel high pressure hose to fuel rail 4-
6
3-4
Accelerator cable adjusting bolt 4-63-4
Front exhaust pipe clamp bolt
30-4022-29
Front exhaust pipe to exhaust manifold
40- 5029-36
Power steering oil pump to bracket 35-4525-33
Air conditioning compressor to bracket 23-27
17-20
Oil pan drain plug35-4526-33
Oilpan6-
8
4-6
Oil screen 15-2211-16
Timing belt cover
IO-127-
9
Cylinder head bolt (Cold engine)
90- 10065-72
Camshaft sprocket
80-10058-72
dater pump pulley bolt8-106-
7
Crankshaft pulley bolt
20-3014-22
Crankshaft sprocket bolt
110-13080-94
Timrng belt B tensioner bolt 15-2211-16
Tension pulley bracket bolt 23-2717-20
Right silent shaft sprocket bolt34-40”’ [43-49]*’ 25-29” [31-351”
Oil sprocket nut pump
50-6036-43
Control wiring harness and intake manifold plenum or air intake manifold\
4-
6
3-4
Front roll stopper bracket bolt 55-75
40-54
Front engine support bracket bolt50-7036-51
Exhaust pipe support bracket bolt
30-4222-30
Left engine support bracket bolt30-4222-30
Rear roll stopper bracket bolt110-13080-94
Front case bolt20-2714-20
Bear cover bolt 5-
7
4-5
Iistributor nutIO-137-
9
Rocker arm and shaft assembly bolt (large) 19-2114-15
?ocker arm and shaft assembly bolt (small)20-2714-20
ntake manifold stay bolt
18-2513-18
-iming belt tensioner spacer and bolt
43-5531-40
NOTE*I: When a 2.0 mm (.08 in.) thick washer is used.~2: When a 2.6 mm (.I0 in.) thick washer is used.
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ENGINE - Engine Assembly11-15
35-4

5
25-33 35-45 Nm
25-33
ft.lbs.
24
35-45 N
m
25-33
ft.lbs.
23-2
7
250166309
I23
:l;nbs.
50-65 Nm
36-47 ft.lbs.
dv--iu wm: ’22-29 ft.lbs. \ d.(,(I3L i‘9
50-65 Nm*Cb36-47 ft.lbs.* -
Removal steps
1. Connection for accelerator cable(Refer to GROUP
13-Service Adjustment
Procedures.)
2. Connection for heater hose
3. Connection for brake booster vacuum
hose
4. Connection for fuel high pressure hose 5. O-ring
6. Connection for fuel return hose
7. Connection for vacuum hose
8. Connection for oxygen sensor
9. Connection for engine coolant temperature gauge unit
10. Connection for engine coolant
temperature sensor
11. Connection for
ISC12. Connection for injector13. Connection for EGR temperature sensor (California vehicles only)
14. Connection for ignition power transistor
15. Connection for condenser
16. Connection for TPS
17. Connection for idle speed control motor
position sensor
18. Connection for distributor
30-40 Nm
\22-29 ft.lbs.
bO-50 Nm29- 36 ft.lbs.
19. Connection for crankshaft position sensor
20. Connection for ground cable
21. Control wiring harness
22. Connection for generator
23. Connection for oil pressure switch
dae I)* 24. Power steering oil pump 27. Gasket
28. Clamp of pressure hose (Power steering) and high pressure hose (Air conditioning)
29. Engine mount bracket
30. Self locking nut
,** *+ 31. Engine assembly
IdOTEf-or tightening locations indicated by the * symbol. firsttighten temporarily, and then make the final tightenrng wrth?he entire werght of the engine applied to the vehicle body.
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Cyl1n&r’ ;;(oozhead
Sealant: 3M
ATD Part No.8660
or equivalent 5-7
Nm4-5 ft.lbs 90-100

Nm65-72 ftlbs.
40-50 Nm /29 - 36 ft.lbs.
30-40 Nm22- 29
ftlbs.
Removal steps
I. Air intake hose
2. Connection for accelerator cable or
throttle cable (Refer to GROUP
13-Service Adjustment Procedures.)+e +a 3. Connection for fuel high pressure hos
e
4. O-ring
+e l + 5. Connection for radiator upper hose
6. Connection for water by-pass hose
7. Connection for heater hose
8. Connection for brake booster vacuum
hose
9.
Connectron for fuel return hos
e
10. Connection for vacuum hose 11. P.C.V. hose
12. Connection for spark plug cable
13. Connection for oxygen sensor
14. Connection for engine coolant temperature gauge unit
15. Connection for engine coolant
temperature sensor
16. Connection for
ISC17. Connection for injector
olAo314
l *
18. Connection for EGR temperature sensor (California vehicles only)
19. Connection for ignition power transistor
20. Connection for condenser
21. Connection for TPS
22. Connection for
ISC motor position sensor
23. Connection for distributor
24. Connection for crankshaft position sensor
25. Connection for ground cable
26. Control wiring harness
27. Clamp for pressure hose (Power steering)and high pressure hose (Air conditioning)
28. Engine mounting bracket
29. Rocker cover
30. Semi-circular packing
31. Timing belt front upper cover
32. Camshaft sprocket 33. Self-locking nuts
34. Gasket
+e ++ 35. Cylinder head assembl
y
l + 36. Cylinder head gasket
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ENGINE - SDecifications 11-55
Items Nm
ft.lbs.
Transfer assembly
55-6040-43
4f-r>60-8044-57
Front exhaust pipe to engine
30-4022-29
Center bearing bracket 36-4626-33
Timing belt cover
IO-127-
9
Cylinder head bolt (Cold engine)
90-10065-72
20
-t l/4 turn14- 1/4turn+ 1!4turn--t l/4 turn
Camshaft sprocket
80-10058-72
Water pump pulley bolt
8-106-
7
Crankshaft pulley bolt
20-3014-22
Crankshaft sprocket bolt
110-13080-94
Timing belt B tensioner bolt 15-2211-16
Tension pulley bracket bolt 23-27
17-20
Right silent shaft sprocket bolt34-40*' [43-49]** 25-29*’ 131-351"
Oil pump sprocket nut50-6036-4
3
Control wiring harness and intake manifold plenum or air intake manifold\
4-63-4
Front roll stopper bracket bolt 55-75
40-54
Front engine support bracket bolt50-7036-51
Exhaust pipe support bracket bolt
30-4222-30
Left engine support bracket bolt30-4222-30
Rear roll stopper bracket bolt110-13080-94
Front case bolt Bolts 30 mm (.I2 in.) long 27-3420-25
Other bolts20-2714-20
Engine mount bracket to bracket 17-2612-19
Front engine support bracket to bracket 17-2612-19
%r cleaner body installation bolt8-106-
7
qir cleaner body and resonator assembly8-106-

7
Control wiring harness clamp boltIO-127-

9
3ocker
cover bolt 2.5-3.5
2-3Zenter
cover bolt 2.5-3.52-3Camshaft
bearing cap bolt 19-2114-15
Crankshaft position sensor nutIO-137-
9
Throttle body stay 15-22
11-163adiator
assembly bolt 9-14
7-10
3ranch tube bolt8-106-
7
ntake manifold stay bolt
25-3018-22
quto tensioner20-2714-20 rension
pulley bolt 43-55
31-40dle
pulley bolt 34-42
25-30
riming belt rear right cover10-127-
9
riming belt rear left cover (lower)
30-4222-30 - Faster together with the left engine support bracket
riming belt rear left cover (upper)
IO-127-

9
Jalve body boltIO-127-

9
NOTE*I: Vehicles built up to Nov. 1988**: Vehicles built from Dec. 1988
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ENGINE - Engine Assembly11-65
models>
4-6
Nm
25
18
05AO196
I
23\il4-6 Nm3-4 ftlbs.
12. Connection for engine coolanttemperature switch
13. Connection for oxygen sensor
14. Connection for engine coolant
temperature sensor
15. Connection for engine coolant
temperature gauge unit
16. Connection for air conditioning engine
coolant temperature switch
17. Connection for
IAC motor
18. Connection for closed throttle position switch 19. Connection for fuel injectors
20. Connection for EGR temperature sensor
(California vehicles only)
21. Connection for knock sensor (Turbo)
22. Connection for ignition coil
23. Connection for ignition power transistor
24. Connection for throttle position sensor
25. Connection for crankshaft position sensor
26. Connection for ground cable
27. Control wiring harness
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1

11-66ENGINE - Engine Assembly
28
29
30
35-45 Nm25-33 ftlbs.
50-65 Nm36-47 ft.lbs.
I
3132
40-50

Nm29-36 ftlbs.
43-56
ft.lbs.
-- .__.. 36-47
ft.lbs.* 54’q
28. z;tFhction for power steering pressure
29. Connection for generator
30. Generator wiring harness clamps
31. Connection for oil pressure switch 4W 1)432.
Connection for power steering oil pump
++ ++33. Connection for air conditioning
compressor
34. Self-locking nut
35. Gasket
36. Bracket
4*37. Engine mount bracket
38. Self locking nut
+e l + 39. Engine assembly
22- 29 ftlbs.c-rurbo>40-60 Nm29- 43 ftlbs.
OlAO405
NOTEFor tightening locations indicated by the l , symbol, firsttighten temporarily, and then make the final tlghtenlng withthe entire weight of the engine applied to the vehicle body.
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ENGINE - Cylinder Head GasketII-75
4-6 Nm
Z&-y,bfm
‘\ .
,,\:.,.s.
46
4-6
‘Nm $7
3-4 ftlbs.
41
43
42
IO-12 Nm
7-9 ft.lbs.
05A0199
Removal steps
30. Connection for engine coolant
temperature switch
31. Connection for oxygen sensor
32. Connection for engine coolant temperature sensor
33. Connection for engine coolant
temperature gauge unit
34. Connection for air conditioning engine
coolant temperature switch
35. Connection for injector
36. Connection for EGR temperature sensor
(California vehicles only) 37. Connection for knock sensor (Turbo)
38. Connection for ianition coil
39. Connection for ignition power transistor
40. Connection for throttle position sensor
41. Connection for crankshaft position sensor
42. Connection for IAC motor
43. Connection for closed throttle position
switch
44. Connection for vacuum hoses
45. Center cover
46. Connection for spark plug cable assembly
47. Control wiring harness
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