1989 MITSUBISHI GALANT Service Repair Manual

36-2PARKING BRAKES - Specifications/Troubleshooting/Service Adjustment Procedures
SPECIFICATIONS
GENERAL SPECIFICATIONS
ItemsSpecifications
TypeMechanical brake acting on rear wheels
Parking brake lever typeLever type
Cable arrangementV-type
SERVICE SPECIFICATION
Items
Standard value
Parking brake lever stroke Specifications5-7 notches
TROUBLESHOOTING
Symptom
Probable cause Remedy
Poor parking brake
function +Worn brake pad Poor condition of brake pad surface Replace
Parking brake cable sticking
Auto-adjuster malfunction Adjust
Excessive parking brake lever stroke
Adjust the parking brake lever
stroke or check the parking
brake cable arrangement
I
i
!14A023C
SERVICE ADJUSTMENT PROCEDURES
PARKING BRAKE LEVER STROKE CHECKM~~FEAJ
1.Pull the parking brake lever with a force of approx. 200 N
(45 Ibs.), and count the number of notches.
Caution
The 200 N (45 Ibs.) force of the parking brake lever must
be strictly observed.
Standard value: 5-7 notches
2.If the parking brake lever stroke is not the standard value,
adjust as described below.
(1) Remove the carpet in the floor console.
(2) Loosen the adjusting nut to the end of the cable rod,
thus freeing the parking brake cable.
(3) With the engine idling, firmly depress the brake pedal
five or six times and confirm that the pedal stroke stops
changing.
NOTE
If the pedal stroke stops changing, it indicates that the
automatic adjusting mechanism has functioned proper- ly to adjust the clearance
b&ween’the pads and the
disc to the correct value.
TSB Revision

PARKING BRAKES - Service Adiustment Procedures36-3
(4) Check to be sure that the clearance between the
stopper and the parking brake lever at the caliper side is
as shown in the figure.
NOTE
If the clearance between the parking brake lever and
the stopper exceeds 2 mm
(078 in.), the probable
causes are brake cable sticking, improper wiring, or a
malfunction of the automatic adjuster (within the rear
brake caliper), so it is necessary to check the parking
brake cable and to disassemble and check the rear
brake caliper.
(5) Turn the adjusting nut to adjust the parking brake lever stroke to within the standard value range.
Caution
If the number of brake lever notches engaged is less
than the standard value, the cable has been pulled excessively, and failure of the automatic adjuster
mechanism will result. Be sure to adjust it to within
the standard value.
(6) After making the adjustment, check to be sure that there is no play between the adjusting nut and the pin.
Also check to be sure that the adjusting nut is securely held at the nut holder.
(7) After adjusting the lever stroke, jack up the rear of the
vehicle.
(8) With the parking brake lever in the released position,
turn the rear wheel to confirm that the rear brakes are
not dragging.
PARKING BRAKE SWITCH CHECK M3SFDAB
(1) Disconnect the connector of the parking brake switch, and connect an ohmmeter to the parking brake switch and the
switch installation bolt.
(2) The parking brake switch is good if there is continuity when the parking brake lever is pulled and there is no continuity
when it is returned.
TSB Revision
I

PARKING BRAKES - Parking Brake Lever
PARKING BRAKE LEVER
EMOVAL AND INSTALLATION
(Refer to GROUP 52-Floor Console.)*Parking Brake Lever Stroke Adjust-
l Installation of Floor Console(Referto GROUP 52-Floor Console.)
Cross-section A-A Cross-section B-B 14AO517
INSPECTION.
l Check the parking brake lever ratchet for wear.
l Check the parking brake lever for damage and operation.
TSB Revision

PARKING BRAKES - Parking Brake Cable
PARKING BRAKE CABLE
REMOVAL AND INSTALLATION
~$y$y$Y&
M36xA-
(Refer to GROUP 52-Floor Console.)
*Removal of Rear Seat Cushion (Refer to GROUP 52-Rear
Seat.)

l Parking Brake Lever Stroke Adjustment
l installation of Rear Seat Cushion
3y_on,“6,:;;0; ConsoleA rl-~IIll(77 I i /

:/AWD-UP TO 1992 MODELS>
Parking brake cable removal steps
1. Adjusting nut
2. Clamn
-3.Gromrmet+44. Cableend5.Snap ring6.
Parking clip
7.Retainer spring++ 8. Parking brake cable
14A0544
14AO529 TSB
Revision
1

36-6PARKING BRAKES - Parking Brake Cable
Identification mark
14A0441
SERVICE POINTS OF INSTALLATIONWXDAE
8. INSTALLATION OF PARKING BRAKE CABLE Check the parking brake cables for an identification mark
and install as appropriate on the left and right sides.
Item Identifica-
tion mark Left
Yellow
Green None
Red*
Blue*
1 Right 1 Orange BrownIWhiteI I
Yellow green* I
Green*
NOTE*: Vehicles with automatic seat belt
4. INSTALLATION OF CABLE END
(1) Connect the cable end to the brake shoe assembly.
(2) Install the brake shoe assembly.
(3) Turn the brake shoe adjuster to adjust the outside diameter of brake shoe to the specified value.
NOTE
Adjusting the outside diameter of brake shoe to thespecified value will facilitate adjustment of the shoe
clearance. .‘,,

I.**i:,1;q ,.’
TSB Revision

ALPHABETICAL INDEX1
A
ABS
Checking by the ABS Warnrng Light................
. 35-68-l
Troubleshooting ...........................
35-l 5-l
ABS POWER RELAY, Chec
k 35-74-l
ACCELERATOR CABLE
Inspection and Adjustment
13-398-l
Inspection and Adjustment ........ 13-329-l
ACCELERATOR SWITCH, Inspection and Adjustment 13-329-I
A/C COMPRESSOR CLUTCH RELAY
On-vehicle Inspection
.............
. 13-285-l
On-vehrcle
Inspection
.........
. 13-83-t
On-vehicle Inspection
......
. 13-176-l
ACTIVE-ECS ON-BOARD DIAGNOSTIC, Check......

. 338-88-I
ACTIVE-ECS RELAY.......................

. 338-141
-I
ACTIVE-ECS SENSOR....

.
...... ............ 338-138-I
ACTIVE-ECS SYSTEM
Checking by Using Alarm Light
.................
. 338-87-I
Operation Check ........................... 338-90-I
AERO PARTS..

.
........................... 51-18-l
AIR CLEANER...............................

. 15-9-I
AIR CLEANER ELEMENT
Inspection and Replacement
....................
. 15-6-l
Maintenance .......................... 00-39-l
AIR COMPRESSOR..........................

. 338-125-I
AIR CONDITIONING SWITCH
Emission control
...........................
.
17-21 -I
Heater, Air
Conditionrng
and Ventilation .............. 55-29-l
On-vehicle Inspection ................. 13-285-l
On-vehicle Inspection
...........
. 13-83-l
On-vehicle Inspection

..........
. 13-176-l
AIR TUBE..............

.
....................... 338-133-I
ALARM LIGHT, Check. ......................... 338-87-I
ALARM SYSTEM, Theft ..........................
54-165-11
ALIGNMENT
Front Wheel, Adjustment .......................
. 33A-5-l
Rear
Wheel, inspection ..................
. 34-23-l
Rear Wheel, Inspection
....................
. 34-5-l
ANTENNA ......................................
54-153-11
ANTI-LOCK BRAKING SYSTEM, Troubleshooting .........
.
35-15-1
ARM
Lower
......................
. 338-103-I
Lower Suspension>......................
.
33A-10-I
Lower
................... 34-28-l
Torsion
................
.
338-l 19-l
Torsion Suspension-FWD>
...................34-l 5-lTrailing
................. 34-31-l
Upper
.................. 34-28-l
AUDIO
SYSTEM................

.
.................
54-l 12-11
AUTO-CRUISE CONTROL. ..........................
. 13-408-I
AUTO-CRUISE CONTROL INDIVIDUAL PARTS, inspection..

. 13-401-I
AUTO-CRUISE CONTROL SYSTEM...................

. 13-332-l
AUTO-CRUISE CONTROL SYSTEM, Inspection..........

. 13-397-l
AUTOMATIC TRANSAXLE, Maintenance ................. 00-43-I
AXLE
Rear, Maintenance
...............................
. 00-45-I
Torsion
........................
.
338-l 19-l
Torsion .....

.
......................... 34-15-l
AXLE HUB
Rear
Disc Brakes> ...................... 27-8-l
Rear CFWD-Rear
Drum Brakes> ................... 27-6-l
AXLE SHAFT ..............................

.
27-17-1
B
BACKLASH. Total, Rear Axle, Check ............
. 27-15-l
BALL JOINT
Rotation Starting Torque Check ...................... 378-8-I
Tie Rod End, Staning Torque Check .................. 37A-15-l
Tie Rod End, Variation Check ....................... 37A-15-l
BALL JOINT SEALS, Maintenance ..................... 00-45-I
BAR
Stabilizer ....................

. 338-106-I
Stabilizer
...................
. 33A-13-l
Stabilizer Suspension-AWD>...............
. 34-37-l
BAROMETRIC PRESSURE SENSOR
On-vehicle Inspection
................
. 13-266-l
On-vehicle Inspection
13-53-l
On-vehicle Inspection
..........
. 13-154-l
BASIC IDLE SPEED
Adjustment
...........................
. 13-245-l
Adjustment
..................... 13-33-l
Adjustment
...................
. 13-133-l
BATTERY.........................................

.
54-2-11
BATTERY, Flat Remedy.
.............................
. 35-75-l
BEARING
Wheel, Adjustment ................

. 338-87-I
Wheel, Adjustment ............. 33A-5-l
BELT
Drive, Compressor, Adjustment
....................
. 55-17-l
Drive (For Water Pump and Generator), Maintenance ..... 00-41-I
Drive, Tension Adjustment ................. 11-61-I
Drive, Tension Adjustment ................. 11-12-l
Seat..........................................

. 52-39-l
Timing ...................... ......... 11-80-I
Timing................................

. 11-34-l
Timing, Maintenance ............................... 00-40-I
Timing, Tension Adjustment ................ 11-10-I
BLEEDING
Clutch
..........................................
. 21-6-l
4ws...........................................

. 370-4-I
Service Brakes. .................................. 35-57-l
Steering ........................................ 37A-22-l
BLOWER..........................................

. 55-32-l
BOOSTER
Brake
.........................................
. 35-85-l
Brake, Operating Inspection ......................... 35-54-l
BOOST METER, On-vehicle Inspection ... 13-311-l
BOOTS, Drive Shaft, Maintenance ....................... 00-45-I
BRAKE
Disc, Front
......................................
. 35-94-l
Disc, Rear.....................................

.
35-l 14-l
BRAKE BOOSTER
...................................
. 35-85-l
BRAKE BOOSTER, Operating Inspection .................. 35-54-l
BRAKE DISC
Front, Run-out Check.
.............................
. 35-63-l
Front, Run-out Correction ........................... 35-64-l
Front, Thickness Check ............................. 35-65-l
Rear, Run-out Check ............................... 35-66-l
Rear, Run-out Correction. ........................... 35-66-l
Rear, Thickness Check............................

. 35-66-l
BRAKE DRUM, tnside
Diameter, Check ................... 35-67-l
BRAKE FLUID LEVEL SENSOR, Check...................

. 35-54-l
BRAKE FLUID PRESSURE SWITCH
AWD-ABS (Up to 1991 Models)
....................
.
35-133-l
AWD-ABS
(Up to 1991 models), Check ...............
. 35-75-l
BRAKE HOSES, Maintenance ........................... 06-45-t
BRAKELINE
........................................
35-87-l

2ALPHABETICAL INDEX
BRAKE LINING ThicknessCheck

.., ..,............
Drum, Rear, Maintenanc
e
BRAKE LINING AND BRAKE DRUM, Connection Check..
BRAKE PAD
Drsc, Front, Check and Replacemen
t
Disc, Rear, Check and Replacement BRAKEPEDAL..
BRAKE PEDAL, Inspection and Adjustment
BUMPER..... 35-67-l
00-44-l
35-67-l
35-59-l
35-65-l
35-76-l
35-53-l
51-7-I
C
CABLEAccelerator, Inspection and Adjustment
13-398-l
Accelerator, Inspection and Adjustment Control> 13-329-I
High
Tensron, Spark Test ........
.
16-42-11Parking Brake................................

.
36-5-l
Spark
Plug, Tes
t
........................
16-42-11Speedometer, Replacement ...............
.
23-93-l
Speedometer, Replacement
.........
.
22-19-I
Speedometer, Replacement
............
.
22-5-l
CAMSHAFTDOH

C
...................
1 l-68-lSOHC.................................

.
11-19-I
CAMSHAFT OIL SEALS
DOHC
...................................
.
11-68-I
SOHC........................................

.
11-19-I
CAMSHAFT POSITION SENSOR
On-vehrcle Inspection
..................
.
13-277-l
On-vehicle Inspection
............
.
13-69-l
On-vehicle Inspection
........
.
13-165-I
CANISTER,
Evaporatjve Emission.................

.
17-21-l
CATALYTIC CONVERTER............................

.
17-24-l
CENTERMEMBER...................

.
....... 32-8-l
CENTRAL DOOR LOCKING SYSTEM..................

.
42-101-I
CHARGE AIR COOLER...............................

.
15-l

2-l
CHARGING..................
.
..... 55-17-I
CHARGING SYSTEM....................

.
...........
16-2-11CHARGING SYSTEM, Inspection.......................
.
16-5-11CHECK VALVE, Operation Check......................

.
35-54-l
CIGARETTE LIGHTER..........................

.
54-106-11
CLOCK........................................
.
54-109-11CLOSED THROTTLE POSITION SWITCHAdjustment GVALVE>
.................. 13-136-I
Frxed SAS, Adjustment
..................
.
13-250-I
On-vehicle inspection .................. 13-274-l
On-vehicle Inspection
............
.
13-61-I
On-vehicle Inspection

.........
. 13-160-I
CLUTCH CONTROL.................................

.
21-10-I
CLUTCH MASTER CYLINDER.........................

.
21-12-l
CLUTCH PEDAL.....................................

.
21-7-l
CLUTCH PEDAL, Inspection and Adjustment ................
21-5-1CLUTCH RELAY, A/C Compressor, On-vehicle Inspection
>
....................................... 13-285-l
CLUTCH RELEASE CYLINDER.........................
21-13-lCOIL
Ignition, On-vehicle
Inspectron 13-302-I
Ignition, On-vehicle
InspectIon
......
. 13-96-l
Ignition. On-vehicle Inspection
13-186-l
COLUMN SWITCH............................

.
54-100-11COMBINATION LIGHT, Rear.
.........................
.
54-95-11COMPRESSION PRESSURE
Check
...............................
.
1
i-59-1Check
..................................
11-8-l
COMPRESSOR...................................
.
55-38-l
COMPRESSOR, Air.......

.
........................ 338-125-I
COMPRESSOR DRIVE BELT, Adjustment, ................. 55-17-l
COMPRESSOR NOISE, Adjustment ...................... 55-23-l
CONDENSER, ............ .......................... 55-48-l
CONDENSER FAN MOTOR...........................

.
55-48-l
CONSOLE, Floor....................................

.
52-29-l
CONTROL
Engine
........................................
.
13-328-l
Transaxle ............................... 23-94-l
Transaxle
..........................
.
22-19-I
Transaxle
...........................
.
22-6-l
CONTROL SYSTEM
Evaporative Emission
.............................
.
17-15-l
Intake Charge Pressure, Inspection.
....................
15-7-lMixture (MFI
)
.............................. 17-29-l
Purge, Inspection .................... 17-17-l
Purge, Inspection ....................... 17-18-l
CONTROL UNIT
ABS
........................................
.
35-134-l
Active-ECS ................................... 338-140-I
EPS.....................................

.
...37A-59-lCONTROL VALVE <4WS>..........................

.
378-12-I
COOLANT
Engine, Concentration Test ..........................
14-8-lEngine, Leak Check ................................
.
14-8-l
Engine, Maintenance. ............................ 00-44-I
Engine, Replacement ...........
................... 14-8-lCRANKCASE VENTILATION SYSTEM, inspection..........

.
17-14-l
CRANKSHAFT POSITION SENSOR
On-vehicle Inspection
..................
.
13-280-I
On-vehicle Inspection
............
.
13-73-l
On-vehicle Inspection
13-167-l
CROSSMEMBER....................................

.
32-8-l
CURB IDLE SPEED
Inspection
.......
.
.................... 13-245-l
Inspection
13-32-l
Inspection
....................
.
13-133-l
CYLINDER
Master
.........................................
.
35-81 -IPower
.........................................
.
378-9-I
Wheel,RearBrake...............................

. 35-111-l
Wheel, Rear, Maintenance .......................... 00-44-I
CYLINDER HEAD GASKET
DOHC
.......................................
.
11-73-l
SOHC.................: ......................... 11-25-l
D
DASH POT, Inspection and Adjustment
1 l-58-lDEFOGGER, Rear Window 64-156-11
DEFOGGER RELA
Y
.54-163-11DEFOGGER SWITCH, Rear Window. 54-163-11
DEFOGGER TIMER 54-164-11
DELAY VALVE, Check
35-74-l
DIAPHRAGM, Rolling, Check 33B-89-l
DIFFERENTIAL CARRIER
27-26-l
DISC
Brake, Front, Run-out Check
35-63-l
Brake, Front, Run-out Correction 35-64-l
Brake, Front.
Thichness Check 35-65-l
Brake, Rear, Run-out Check 35-66-l
Brake, Rear, Run-out Correction 35-66-l
Brake, Rear,
Thichness Chec
k
35-66-l

ALPHABETICAL INDEX3
DISC BRAKEFront
......................................
.
35-94-I
Rear......................................

.
35-114-l
DlSC BRAKE PADS. Marntenance.......................

.
00-44-j
DWHARGlNG
SYSTEM ......................... 55-26-l
DISJRIBUTOR..............................

.
16-55-11
DOoR
........................................
42-74-lDOOR. Fit Adjustment
..............................
. 42-51-l
DOOR DRIP LINE WEATHERSTRIP
Front.......

.
........................... 42-112-j
Rear.....................................

.
42-114-IDOOR GLASS
Adjustment
...............................
42-52-f
Front..................................
.
42-80-l
Rear ........... 42-83-I
DOOR HANDLE
Front
...........
.
........ ............ 42-96-l
Rear.
.................. ................. 42-99-l
DOOR INSIDE HANDLE, Play Check.....................

.
42-52-l
DOOR LATCH
Front
.........
.
............... ........ 42-96-l
Rear.................................

. 42-99-l
DOOR MIRROR...............................

.
51-33-1
DOOR
MOULDING
Front
....................................
.
42-112-l
Rear......................................

.
42-114-l
DOOR REGULATOR
Front
......................................
.
42-80-I
Rear...............

.
.................... 42-83-l
DOOR RUNCHANNEL..........................

.
42-l 10-l
DOOR TRIM
Front
......................................
.
42-76-l
Rear.......................................

.
42-78-i
DOOR WATERPROOF FILM
Fron

t
.................................... 42-76-l
Rear........................................

.
42-78-l
DRIVE BELT
Compressor, Adjustment
....................
.
55-17-l
Tension Adjustment ..................... 11-61-l
Tension Adjustment ...................... 11-12-I
Water Pump and Generator, Maintenance ..............
00-41 -IDRIVE SHAFTFront Axle
.....................................
. 26-12-l
Rear
Axle

............................
. 27-20-I
DRIVE SHAFT BOOTS, Maintenance....................

.
00-45-j
DRIVE SHAFT OIL SEALSReplacement
...........................
.
23-92-I
Replacement
.......................
.
22-18-l
Replacement
........................
.
22-4-l
DRUMBrake, inside Diameter, Check
......................
.
35-67-j
Brake,
Rear..............................
.
..... 35-108-l
DRUM BRAKE, Rear
................................
.
35-108-1
DRUM BRAKE LININGS, Rear, Maintenance
..............
.
06-44-j
DRYER........................................

.
33B-127-l
E
EGR SOLENOID Emission Control
.................................
.
17-28-j
On-vehicle
Inspection ................. 13-307-j
On-vehicle
Inspection

..I........
.
13-101-t
On-vehicle
Inspection

..........
.
13-191-l
EGR SYSTEM

speccon
..........................
.
17-25-j inspection

...........................
.
17-25-1
EGR TEMPERATURE SENSOR
Emission Control
................................
.
17-28-l
On-vehicle Inspection .................. 13-288-l
On-vehicle Inspection

13-85-l
On-vehicle
Inspection
..........
.
13-177-l
EGRVALVE........................................

.
17-27-f
EGR VALVE CONTROL VACUUM
.......................
.
17-26-l
ELECTRONIC CONTROL UNIT
35-134-jELEMENT
Air Cleaner. Inspection
and Replacement ................ 15-6-l
Air Cleaner, Maintenance ........................... go-39-j
END PLAY
Hub.
Inspection
................
.
33B-86-l
Hub. Inspection
...................
.
26-5-l
Rear. Wheel Bearing, Adjustment
...........
.
27-3-l
Rear Wheel Bearing. Check
...............
.
27-15-i
ENGINE
DOHC
.......................................
.
11-63-l
SOHC.......................................

.
11-14-1
ENGINE CONTROL................................

.
13-328-l
ENGINE CONTROL MODULE POWER GROUND
On-vehicle Inspectron
..................
.
13-257-l
On-vehicle Inspection
............
.
13-45-l
On-vehicle Inspection
..........
.
13-146-1
ENGINE CONTROL MODULE TERMINAL VOLTAGE
On-vehicle Inspection ..................
.
13-315-I
On-vehicle Inspection
........... 13-105-I
On-vehicle Inspection

..........
.
13-192-l
ENGINE COOLANT
Concentration Test
....
.
............................
14-8-l LeakCheck
....................................... 14-8-l
Maintenance ..................................... 00-44-I
Replacement ..............................
,......
.
14-8-I
ENGINE COOLANT TEMPERATURE GAUGE UNIT.........

. 14-31-l
ENGINE COOLANT TEMPERATURE SENSOR
Cooling
........................................
. 14-31-I
Emission Control .................................. 17-21-l
On-vehicle Inspection ................... 13-268-l
On-vehicle Inspection
............
.
13-55-j
On-vehicle Inspection
..........
.
13-155-l
ENGINE COOLANT TEMPERATURE SWITCH
Cooling........................................
. 14-31-I
Heater, Air Conditioning and Ventilation ......... 55-57-l
ENGINE MOUNTING..................................

.
32-4-l
ENGINE OILCheck
................................
.
11-57-j
Check.................................

. 11-7-l
Maintenance .....................................
00-41-1
ENGINE OIL FILTER, Maintenance ......................
.
60-41-j
ENGINE RPLL
STOPPER..............................
.
32-6-j
EPS CONTROL UNIT................................

.
37A-59-l
EPS MODE SELECTOR SWITCH.......................

.
37A-59-j
EpS SOLENOID, Check
..............................
.
37A-19-j
EVAPORATIVE EMISSION CANISTER...................

.
77-21-j
EVAPORATIVE EMISSION CONTROL SYSTEM............

.
17-15-l
EVAPORATIVE EMISSION PURGE SOLENOIDEmission Control
.................................
.
17-21-1
On-vehicle
Inspection ..................
, 13-307-I
On-vehicle
Inspection

............
.
13-99-1
On-v&i&
inspection

........... 13-189-j
EVAPORATOR....

.
................................ 55-34-f
EXHAUST GAS RECIRCULATION (EGR) SYSTEM..........

.
17-22-I
EXHAUST MANIFOLD
DOHC-Non-Turbo................................
.
15-30-1