1989 MITSUBISHI GALANT Service Repair Manual

GENERAL - Table of Main Sealants and Adhesives00-47
Application
4. Interior adhesive
(1) Gluing of vinyl chloride
leather cloth Recommended brand 3M
Part No. EC-l 368 or equivalent
(2) Gluing of door weatherstrip and body 3M
ATD Part No.8001 or 3M
ATD Part No. 8011 oequivalent
(3) Sealing of grommets, packing and metal 3M
ATD Part No.8513
or equivalent
(4) l Gluing of headlining, interior materials l Gluing of fuel tank and pad 3M
Part No.
EC-1368 or 3M
ATD Part No.8080
01equivalent
j. Body sealant 3M
ATD Part No.8531 or 3M
ATD Part No.8646
or
l Sealing of sheet metal joints such as sheet metal, drip equivalent
rail, floor, body side panel, trunk, front panel, etc.
l Sealing of tailgate hinge
Chassis sealant (1) l Sealing of flanges and screws l Fuel gauge unit packing 3M
ATD Part No.8659
or equivalent
(2) Sealing of flange surfaces, screws, packing and dust 3M
ATD Part No.8663
or equivalent
cover l Differential carrier packing
l Dust cover for ball joint and linkage
l Packing for steering gear box, shims
l Rack support cover and top cover for steering gear
housing
l Joints, etc. of knuckle arm flanges
(3) Sealing of accelerator arm bracket and
firewallDrying sealant
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00-48GENERAL - Table of Main Sealants and Adhesives
Application
Recommended brand
(4) Sealant for drum brake shoe hold-down pin, wheel 3M
ATD Part No.8513
or equivalent
cylinder
7. Instant super-strong adhesive l Gluing of all kinds of material 3M
ATD Part No.8155
or equivalent
plyethylene, polypropylene,
fluororesin and other surface absorbent materials>
3. Anaerobic super-strong adhesive
(I) Fixing of screws, bolts, etc. 3M
Stud locking Part No.4170
or equivalent
l Tightening parts for drive gear and differential case
l Tilt steering upper, lower column joint bolt
(2) Fixing of joints of bearings, fan, pulley, gear, etc.
(3) Sealing of small gaps and flange surface
(4) Steering angle 3M
Nut locking Part
No.4171 or equivalent
stopper bolt (Jeep)
3. Undercoating 3M
ATD Part No.8864
or equivalent
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11-I
CONTENTSM11AA-
ENGINE
>
........................
53
CAMSHAFT AND CAMSHAFT OIL
SEALS..........................................68
CYLINDER HEAD GASKET
.................73
ENGINE ASSEMBLY
.........................63
OIL PAN AND OIL SCREEN ...............71
SERVICE ADJUSTMENT
PROCEDURES................................
57
Basic
Idle Speed Adjustment
...........................
.
Refer to GROUP 13
Compression Pressure Check ..............
59
Curb- Idle Speed Adjustment_.___..__._____....___._....Refer to GROUP 13
Dash Pot Inspection and Adjustment 58
Drive Belts Tension Adjustment . 6
1
Engine Oil Check . . .
_. _. . . _. . . . . . . 57
Ignition Timing Adjustment
__..._.__...................Refer to GROUP 16
Lash Adjusters Check ......................
.
57
Manifold Vacuum Inspection
..............
.
60
SPECIAL TOOLS.............................56
SPECIFICATIONS
............................53
General Specifications .....................
.
53
Sealants and Adhesives ....................
56
Service Specifications......................
.
53
Torque Specifications
......................
.
54
TIMINGBELT.................................80
TROUBLESHOOTING
........................56
E,NGINE . . . . . . . . . . ..m...........2
CAMSHAFT AND CAMSHAFT OIL
SEAL. . . . . . . . . . . . . . . . . . . ..*............ . . . . . . . . . .19
CYLINDER HEAD GASKET..................25
ENGINE ASSEMBLY.........................14
OIL PAN AND OIL SCREEN. . . . . . . . . . . . . . . .23
SERVICE ADJUSTMENT
PROCEDURES. . . . . . . . . . . . . . . . . . . . . . . ..*.......7
Basic Idle Speed Adjustment
. . . . . . . .._......... . Refer to GROUP 13
Compression Pressure Check . .
.
8
Curb Idle Speed Adjustment
.__................ _. . . . Refer to GROUP 13
Drive Belts Tension Adjustment .........
.
12
Engine Oil Check
..........................
.
7
Ignition Timing Adjustment
_...___............... . . . . . Refer to GROUP 16
Lash Adjusters Check . . . . . . . . . . . .
7
Manifold Vacuum Inspection . . . . . . . . . .9
Timing Belt Tension Adjustment . . . .10
SPECIAL TOOLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . \
.5
SPECIFICATIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
General Specifications _. _.2
Sealants and Adhesives
._ _. . . . . . . .5
Service Specifications . . . .2
Torque Specifications . . . . . . . . . . . . . . . .4
TIMING BELT. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34
TROUBLESHOOTING. . . . . . . . . . . . . . . . . . . . m.. .6
Compression Too Low
Connecting Rod Noise/Main Bearing Noise Excessive Engine Rolling and Vibration
Noisy Valves
Oil Pressure Drop
Oil Pressure Too High
Timing Belt Noise

11-2ENGINE - Specifications
ENGINE
SPECIFICATIONS
GENERAL SPECIFICATIONSMllCA-A
ItemsType
Number of cylinders
Bore
Stroke
Piston drsplacement
Compression ratio
Firing order
Silent shaft
Valve timing
Intake valveOpens (BTDC)
Closes
(ABDC)
Exhaust valveOpens
(BBDC)
Closes (ATDC)
Lubrication Specifications
In-line Single Over Head Camshaft
4
mm (in.) 85 (3.35)
mm (in.) 88 (3.46)
cm3 (cu.in.) 1,997 (121.9)
8.5
<8 VALVE>, 9.5 < 16 VALVE>
1-3-4-2
I Equipped
19”<8VALVE>,11”<16VALVE>
57” <8 VALUE>, 53”
57”
<8 VALVE>, 63”
19” , 21” <16VALVE>
Pressure feed-full flow filtration
SERVICE SPECIFICATIONS
MllCB-A
Items Standard Value
Limit
Engine adjustments Engine compression pressure
Engine compression pressure difference
between each cylinder
Intake manifold vacuum-at idle
kPa (psi)/rpm 1,250 (178)/250-400<8 VALVE>1,300 (185)/250-400< 16 VALUE>
kPa (psi) - mmHg

(in.Hg)Approx. 500 (20)<8 VALVE>
Approx. 510 (20)
<16VALUE>
min. 880 (125)/250-400<8 VALUE>min. 980 (139)/250-400< 16 VALUE>
max.
100 (14)
Timing belt “B” tension mm (in.)
5
- 7 (.20-.28)
Cylinder head bolt
< 16 VALUE>mm(in.) -max. 99.4 (3.91)
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