1989 MITSUBISHI GALANT Service Repair Manual

35-88SERVICE BRAKES - Brake Line
WD-A.B.S.
Pre-removal Operationl Draining of Brake Fluidl Bleeding (Refer to P.35-57.)
,wfl@ -19 \ ,&$ 6li?-‘,V \\\ \-iW/
l a 1. Front brake hose2. Strut brake tube
3. Front brake tube
(R.H.14. Front brake tube (L.H.)5. Brake tube (A)6. Brake tube (B)9. Front brake hose (L.H.110. Front brake hose (R.H.111. Brake tube12. Connector (2 way type)w+ 13. Rear brake tube (R.H.)l * 14. Rear brake tube (L.H.)+a 15. Hydraulic unit 16. Main brake tube (R.H.)17. Main brake tube (L.H.)18. Connector (6 way type)19. Proportioning valve20. Rear brake tube (R.H.)21. Rear brake tube (L.H.)l * 22. Rear brake hose
23. Rear brake tube
24. Delay valve
25. Brake tube bracket26. Brake hose bracket
6
25-35 Nm19-25 ft.lbs.
JA- 2414AO620
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SERVICE BRAKES - Brake Line
MID-A.B.S.

Pre-removal Operation eDraining
of Brake Fluid17
l Bleeding (Refer to P.35-57.)
4*+4 1. Front brake hose2. Strut brake tube3. Front brake tube (R H.)4. Front brake tube (L.H.)5. Brake tube (A)6. Brake tube (B)11. Brake tube12. Connector (2 way type)l 4 13. Rear brake tube (R.H.)l * 14. Rear brake tube (L.H.)l a 15. Hydraulic unit16. Mam brake tube (R.H.)17. Main brake tube (L.H.)4*19. Proportioning valve+**4 22. Rear brake hose23. Rear brake tube
Connection part ofhydraulic unit
6
5 14AO693
25-35 Nm
,19- 25 ft.lbs.
25-35 Nm
17-26
F’-12- 19f...,.
L---
IT-26/Nm12- 19 ft.ibs.14A0694
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35-90SERVICE
BRAKES - Brake Line
AWD-A.B.S.
Pre-removal Operationl Draining of Brake Fluid
1: 1227‘f Iid i
+*W1. Front brake hose
2. Strut brake tube
3. Front brake tube (R.H.14. Front brake tube (L.H.)5. Brake tube (A)6. Brake tube (B)11. Brake tube
12. Connector (2 way type)
l *13. Rear brake tube (R.H.1+4 14. Rear brake tube (L.H.1l + 15. Hydraulic unit16. Main brake tube (R.H.)17. Main brake tube (L.H.)l *19. Proportioning valve++I)+ 22. Rear brake hose25. Brake tube bracket27. Brake fluid pressure switch
Connecting part ofhydraulic unit
6 14AO618
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SERVICE BRAKES - Brake Line
AWD-A.B.S.
Pre-removal OperationeDraining of Brake Fluid@Bleeding (Refer to P.35-57.)
Flared brake line nuts
13-17 Nm
Zonnecting part oflydraulic unit
6
+e l
41. Front brake hose2. Strut brake tube
3. Front brake tube (R.H.!4.
::11.
12.
I)* 13.l * 14.
l 4 15.
16.17.
:: l 4 ii:
27.
Front brake tube (L.H.1Brake tube (A)Brake tube (B)Brake tubeConnector (2 way type)Rear brake tube (R.H.)Rear brake tube (L.H.)Hydraulic unitMain brake tube (R.H.)Main brake tube (L.H.)Proportioning valve
Rear brake hose
Brake fluid pressure switch 14AO619
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35-92SERVICE BRAKES - Brake Line
AWD-A.B.S. < 1992 models>Pre-removal Operationl Drammg of Brake Fluid-1
l Bleeding (Refer to P.35-57.)
Flared brake line nuts
13-17 Nm
9-12 ft.lbs. \
Connection part of
hydraulic unit
6
1410693
17-26 Nm
14AO696
a+ l aI. Front brake hose2. Strut brake tube
3. Front brake tube (R.H.)4. Front brake tube (L.H.)5. Brake tube (A)6. Brake tube (B)11. Brake tube
12. Connector (2 way type)l a 13. Rear brake tube (R.H.)l a 14. Rear brake tube (L.H.)~~ 15. Hydraulic unit
16. Main brake tube (R.H.)17. Main brake tube (L.H.)
++19. Proportioning valve+,*+22. Rear brake hose
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SERVICE BRAKES - Brake Line35-93
Brake hose
14w59314uooG7
SERVICE POINTS OF REMOVALM35KBAla
1. REMOVAL OF FRONT BRAKE HOSE/22. REAR BRAKE
HOSE
(1) Holding the lock nut on the brake hose side, loosen
the flared brake line nut.
(2) Pull off the brake hose clip and remove the brake hose from the bracket.
19. REMOVAL OF PROPORTIONING
VALVE/24. DELAY
VALVE
Do not disassemble the proportioning valve and delay
valve because its performance depends on the set load of
the spring.
INSPECTION
M35KCAA
l Check the brake tubes for cracks, crimps and corrosion.
l Check the brake hoses for cracks, damage and leakage.
0Check the flared brake line nuts for damage and leakage.
SERVICE POINTS OF INSTALLATION
M35KDAGa
15.CONNECTlON OF TUBE AND HOSE TO HYDRAULIC
UNIT
Connect the tubes and hoses to the hydraulic unit as
shown in the illustration.
NOTE
Connect each tube to the hydraulic unit in accordance
with the identification colour
codes.

1 25


414AOlOl
1.
2.
3.
4.
5.
6.
From the hydraulic unit to the front(L.H.)From the hydraulic unit to the rear(R.H.)From the hydraulic unit to the front(R.H.)From the hydraulic unit to the rear(L.H.)From the master cylinder
(for left front and right rear)
From the master cylinder
(for riaht front and left rear)
brake
brake
brake
brake
14A0639
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35-94SERVICE BRAKES -Brake Line/Front Disc Brake14./13.
CONNECTION OF BRAKE TUBE
Arrange the brake tubes so that there is no
contac? with
edges, weld “beats”, etc., and make the connections
securely.
22. INSTALLATION OF REAR BRAKE HOSE/l. FRONT
BRAKE HOSE
Install the brake hoses without twisting them.
FRONT DISC BRAKE
REMOVAL AND INSTALLATION
r
Pre-removal OperationeDraining of Brake Fluid
*Bleeding (Refer to
P.35-57.)
13-17 Nmg-12 ft.lbs.
Removal steps
c*1. Connection for the brake hose
l * 2. Front brake assembly3. Brake disc
-w14AO205 M35LA-
SERVICE POINTS OF REMOVAL
hlanAF
1. DISCONNECTION OF BRAKE HOSE
Holding the nut on the brake hose side. Loosen the flared
brake line nut.
1
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SERVICE BRAKES - Front Disc Brake35-95
INSPECTIONM35LcAD
l
Check disc for wear. (Refer to P.35-64, Thickness Check.)
l Check disc for runout. (Refer to
P.35-63, Run-out Check.)
l Check disc for damage.
14w 593
\ ”14AOO36
SERVICE POINTS OF INSTALLATIONM35LDAG
2. INSTALLATION OF FRONT BRAKE ASSEMBLY
Measure the disc brake drag force after installation of the
brake assembly by the following procedure.
(1) With the brake assembly removed, use a spring bal- ance to measure the rotation sliding resistance of the
hub in the forward direction.
NOTE
Tighten the nuts in order to secure the disc to the hub.
(2) After installing the caliper support to the knuckle, expand the piston, and then install the caliper body.
I14AOOl4 1
(3) Start the engine, and after depressing the brake pedal hard two or three times, stop the engine.
(4) Turn brake disc forward
10 times.
(5) Use a spring balance to measure the rotation sliding re-
sistance of the hub in the forward direction.
(6) Calculate the drag torque of the disc brake (difference
between measured values in 5 and 1).
Standard value: 70 N (15.4 Ibs.) or less
(7) If the disc brake drag force exceeds the standard value,disassemble piston and clean the piston. Check for cor-
rosion or worn piston seal.
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