1989 MITSUBISHI GALANT Service Repair Manual

FUEL SYSTEM - Specifications13-203
iERVlCE SPECIFICATIONS
Items
Basic ignition timing
Curb idle speed rpm
Idling rpm when air conditioning ON
vm


Basic idle speedrm
Throttle position sensor adjustment voltageV
Throttle position sensor resistance kQ
Idle air control motor (stepper motor) coil resistance a
Intake air temperature sensor resistance kQ
Engine coolant temperature sensor resistance
kS2
20°C (68°F)
80°C (176°F)
Fuel pressurekPa (psi)
Vacuum hose disconnection

Vacuum hose connection

Injector coil resistance a


Qel hose insertion distance mm (in.)
TORQUE SPECIFICATIONS
Ml3CGA
m13caA
Specifications
5”
f 2”BTDC at curb idle
750
+ 100: Non-Turbo800? 100: Turbo
850 at neutral position 700 at
D range
750 & 50:Non-Turbo800 + 50:Turbo
0.48-0.52 at curb idle
3.5-6.5
28-33 [at
20°C (68”F)l
2.7 [at 20°C (68”F)j
2.5
0.3
330-350 (47-50) at curb idle
250-270 (36-38) at curb idle
Approx. 270 (38) at curb idle Approx. 190 (27) at curb idle
13-16 [at
20°C (68”F)]
2-3 [at 20°C (68”F)]
25-30 (1 .o- 1.2)
Items
Heated sensor oxygen
Engine coolant temperature sensor
Throttle position sensor attaching screws
Idle air control motor attaching screws
Fuel rail mounting bolts
High-pressure fuel hose to fuel rail
Fuel pressure regulator to fuel rail
Throttle body mounting bolts and nuts
Accelerator cable adjusting bolts Fuel tank drain plugElectrical fuel pump
Fuel tank mounting bolt
Fuel unit mounting screw
s
gaugeHigh pressure hose to electrical fuel pump
High pressure hose to fuel main pipe
Fuel main pipe to fuel filter
Eye bolt
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ft.lbs.
40-5030-36
20-4015-29
1.5-2.51.1-1.8
2.5-4.5
1.8-3.3
IO-137-
9
4-6 3-4
8-106-
7
15-22
11-6
4-
6
3-4
17-26 12-19
1-2.7-1.4
21-3115-22
2-
3
1.4-2.2
30-4022-29
30-4022-29
30-4022-29
25-3
5
18-25

13-204FUEL SYSTEM -Specifications/Special Tools
Items
Fuel filter mounting bolts
Fuel pipes

clip attaching bolt
Nmft.lbs.
9-1
4
7-10
9-1

4
7-10
SEALANTMlJCE-A
IItems1 Specified sealantI
Engine coolant temperature sensor threaded portion
Fuel tank hole cover

3M
NUT locking No.4171 or equivalent
3M
ART Part No.8626
or 3M
Adhesive EC-5310 or
equivalent
SPECIAL TOOLS
MlBDA-A
NameI IISP OPTIONAL:
AVAI
(For the number, refer to GROUP
OO-Precautions before service.
NOTE *I: , ‘2:
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FUEL SYSTEM - Troubleshootina13-205
Check engine/malfunctionindicator lamp6w.0093
TROUBLESHOOTINGM13EBADa
EXPLANATION O

F
PROCEDURES
Refer to P.13-8.
TROUBLESHOOTING
EXPLANATION AND PRECAUTION RELATED
TO HARNESS CHECKING
Refer to
P.13-9.
ft&;K ENGINE/MALFUNCTION INDICATO
R
Among the on-board diagnostic items, a check engine/mal-
function indicator lamp comes on to notify the driver of the
emission control items when an irregurality is detected. However, when an irregular signal returns to normal and the
engine control module judges that it has returned to normal,
the check engine/malfunction indicator lamp goes out. Moreover, when the ignition switch is turned off, the light goes
out. Even if the ignition switch is turned on again, the light does
not come on until the irregularity is detected. Here, immediately after the ignition switch is turned on, the
check engine/malfunction indicator lamp is lit for 5 seconds to
indicate that the check engine/malfunction indicator lamp op-
erates normally.
ITEMS INDICATED BY THE CHECK ENGINE/
MALFUNCTION INDICATOR LAMP
Engine control module
Heated oxygen sensor
Volume air flow sensor
Intake air temperature sensor
Throttle position sensor
Engine coolant temperature sensor
Crankshaft position sensor
Camshaft position sensor
Barometric pressure sensor
Knock sensor
Injector
Fuel pump
EGR
Ignition coil, Ignition power transistor unit
CHECK ENGINE/MALFUNCTION INDICATOR LAMP INSPECTION
(1) Check to be sure, when the ignition switch is set to the “ON” position, that the lamp illuminates for about five sec-
onds and then switches OFF.
(2) If the lamp does not illuminate, check for damage or dis-
connection of the harness, or for a blown fuse or a failed
light bulb.
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13-206FUEL SYSTEM - Troubleshooting
ON-BOARD DIAGNOSTIC
The engine control module monitors the input/out- put signals (some signals at all times and the others
under specified conditions) of the engine control
module.
When it is noticed that an irregularity has continued
for a specified time or longer from when the irregu- lar signal is initially monitored, passing a certain
number, the engine control module judges that an
irregularity has occurred, memorizes the diagnostic
trouble code, and outputs the signal to the on-board diagnostic output terminal.
There are 16 on-board diagnostic items, including
the normal state, and the diagnostic results can be read out with a voltmeter or scan tool.
Moreover, since memorization of the diagnostic
trouble codes is backed up directly by the battery,
the diagnostic results are memorized even if the ig- nition key is turned off. The diagnostic trouble
codes will, however, be erased when the battery
terminal or the engine control module connector is
DIAGNOSTIC CHART (FAULT TREE) disconnected. In addition, beginning with the engine
control module of 1990 and later models, the diag- nostic trouble code are erased by turning on the ig-
nition switch and sending the diagnostic trouble
code erase signal from the scan tool to the engine
control module.
Caution If the sensor connector is disconnected with
the ignition switch turned on, the diagnostic
trouble code is memorized. In this case, send
the diagnostic trouble code erase signal from
the scan tool to the engine control module or disconnect the battery terminal
(-) for 10 sec-
onds or more, and the diagnosis memory will be erased.
The 16 on-board diagnostic items are provided as
follows, and if plural items are activated, they are all indicated sequentially from the smallest code num-
ber. ti0.
Diagnostic trouble code
Output signal pattern
On-boarddiagnostic
itemCheck item (Remedy)
-Engine (Replace engine control module)
control
H Imodule
L-
J
12A0104
Heatedoxygen
sensor
l Harness and connectorl Heated oxygen sensorl Fuel pressurel Injectors (Replace if defective.) 12A0104l Intake air leaks
12
13 12A0104Volume airl Harness and connector
flow sensor(If harness and connector are
normal, replace volume air flow
sensor assembly.)
Intake air
l Harness and connector
temperaturel intake air temperature sensorsensor 12A0104
Memory
Retained
Retained
Retained
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FUEL SYSTEM - Troubleshooting
No.
14
Diagnostic trouble code On-board
Output signal pattern diagnostic
item Check item (Remedy)
Memory
Throttle l Harness and connector Retained
:-
position
l Throttle position sensor
sensor l Closed throttle position switch
12A0104
21Engine
l Harness and connector Retained
:nn
coolant
l Engine coolant temperature
temperature sensor
sensor 12A0107
22Crankshaft
l Harness and connector Retained
:nn
position
(If harness and connector are
sensor normal, replace crankshaft
position assembly.) 12A0107
23Camshaft
position
sensor l Harness and connector
(If harness and connector are
normal, replace crankshaft
position assembly.) Retained 12A0107
I
24
25Vehicle l Harness and connector Retained
Hspeed
sensor (reedl Vehicle speed sensor (reed
Lswitch)
switch)
12A0107-.
Barometric
l Harness and connector Retained
H
ULJuuuvl
pressure
(If harness and connector are
sensor normal, replace barometric
Lpressure sensor assembly.) 12A0107
31Knockl Harness and connector
Retained
:-
sensor
Non-Turbo normal, replace knock sensor.)
12RO468from 1992
models>
Injector l .Harness and connector
l Injector coil resistance Retained
12AO105I
12Fuel pump
l Harness and connector Retained
Hl Multiport fuel injection relay
Luuul I-Ill
12AO105I
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13-208FUEL SYSTEM - Troubleshooting
No.
43
Diagnostic trouble codeOn-board
diagnostic Check item (Remedy) Memory
Output signal pattern item
EGRl Harness and connector Retained
H II u u Llvln
nia>l EGR valve
l EGR solenoid
L 12A0105
l EGR valve control vacuum
44 Ignition coil,
l Harness and connector Retained
Hl Ignition coil
LUUULnl-lM-
Ignition
power l Ignition power transistor
transistor 12A0105
unit
-Normal --
stateH
Lnm 12A0104
NOTEReplace the engine control module if a diagnostic trouble code is output\
although the inspection reveals that there is no
problem with the check items.
TROUBLESHOOTING TABLE
NOTE
* : The failsafe/back-up function is in operation.
Diagnostic On-boardtroublediagnosticcode No.itemDiagnostic content
Major causeRemarks (trouble
phenomenon, etc.)
-EngineThe engine control module-l Engine stop
control itself is abnormal. l Impossible start
module
11Heated Though the air/fuel mixture (1) The heated oxygen sensor is l Deterioration of
oxygen ratio closed loop control is
troubled.exhaust gas
sensor operated, the signal voltage of
(2) Open-circuit, short-circuit or purifying
the heated oxygen sensor improper connector contactperformance*
does not vary (to be lean/rich). occurs in the heated oxygen
sensor circuit.
(3) The fuel pressure is improper. l Deterioration of
(4) The injector is troubled. exhaust gas
(5) Air is sucked through the purifying
gasket clearance, etc. performance*
(6) The engine control module is l Abnormal start
troubled. l Unstable idling
l Abnormal acceleration
12;zc$rne air Though the engine is running,
(1) Volume air flow sensor is l Abnormal
the signal
frequency of the
troubled. acceleration*
sensor volume air flow sensor is
(2) Open-circuit, short-circuit or l Improper idling
1 OHz or less.
improper connector contact revolution speed*
occurs in the volume air flow l Unstable idling*
sensor circuit.
(3) The engine control module is troubled.
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FUEL SYSTEM - Troubleshootina1 s-209
agnostic On-boardtroublediagnosticode No.item
Diagnostic content
Major causeRemarks (trouble
phenomenon, etc.)
13Intake air (1) The signal voltage of the
(1) The intake air temperature l Slightly impropertemperatu-intake air temperature
sensor is troubled.driveability*re sensorsensor is 4.5V or higher.(2) Open-circuit, short-circuit or l At high
(2) The signal voltage of the improper connector contacttemperatures,
intake air temperature occurs in the air intake
(a) Improper start*
sensor is
0.27V or lower. temperature sensor circuit. (b)Unstable
idling’
(3) The engine control module is
troubled.
14Throttle
position
sensor (1) The signal voltage of the
(1) The throttle position sensor is l Slightly improper
throttle position sensor is troubled or improperly acceleration
0.2V or lower.adjusted. >
(2) Though the closed throttle (2) Open-circuit, short-circuit or l Improper
position switch is on, the improper connector contact driveability
signal voltage of the occurs in the throttle position
throttle position sensor is
sensor circuit. l Engine stop2V or higher.
(3) The closed throttle position l Engine stop
switch ON is troubled.
(4) The closed throttle position l Racing is
switch signal line is impossible
short-circuited.
(5) The engine control module is
troubled.
21Engine(1) The signal voltage of the (1) The engine coolant During cold weather,
coolant engine coolant temperature sensor is troubled.
l Starting is
temperatu-temperature sensor is(2) Open-circuit, short-circuit or
impossible.*re sensor4.6V or higher.improper connector contact l Unstable idling*
(2) The signal voltage of the occurs in the engine coolant0 Improper
engine coolant temperature sensor circuit.
acceleration*
temperature sensor is (3) The engine control module is
0.1 1 V or lower.troubled.
‘(3) During engine warming-up, the engine
coolant temperature
sensor signal indicates
that the engine coolant
temperature drops.
22Crankshaft Though the engine is cranking (1) The crankshaft position sensor
l Engine s,tOp
position4 seconds or more, the signal is troubled.0 Starting Is
sensor
voltage of the crankshaft (2) Open-circuit, short-circuit or
impossible.
position sensor does not vary improper connector contact
(to be high/low). occurs in the crankshaft
position sensor circuit.
(3) The engine control module is
troubled.
23Camshaft Though the engine is running,
(1) The camshaft pOSitiOn
Sensor iSl Engine stoP*position the signal voltage of the troubled.
sensor camshaft position sensor does
(2) Open-circuit, short-circuit or
not vary (to be high/low). improper connector contact
occurs in the camshaft position
sensor circuit.
(3) The engine control module is
troubled.
24Vehiclespeed
sensor
(reed
switch) During acceleration of engine
(1) The vehicle speed sensor is The engine
revolution speed of 3,000 rpm troubled.sometimes cuts off
or more, the signal voltage of (2) Open-circuit, short-circuit or when stopping after
the vehicle speed sensor does improper connector contact
deceleration.
not vary (to be high/low). occurs in the vehicle speed
sensor circuit.
(3) The engine control module is
troubled.
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c

13-210FUEL SYSTEM - Troubleshooting
Xaia;;;ic On-boarddiagnostic
code No.item Diagnostic content
Major causeRemarks
(troublephenomenon, etc
25Barometric
(1) The signal voltage of the (1) The barometric pressure sensor l Unstable idling*
pressure barometric pressure is troubled. l Improper
sensor sensor is
4.5V or higher.(2) Open-circuit, short-circuit or
acceleration*
(2) The signal voltage of the improper connector contact0 Improper start*
barometric pressure occurs in the barometric
sensor is
0.2V or lower. pressure sensor circuit.
(3) The engine control module is
troubled.
31Knocksensor Open-circuit in the knock
sensor circuit. (1) The knock sensor is troubled.
(2) Open-circuit, short-circuit or
improper connector contact
occurs in the knock sensor
circuit.
0 Improper acceleration*
(3) The engine control module is troubled.
41Injector Injector is not continuously
driven for 4 seconds during
engine cranking or idle
operation. (1) The injector is troubled.
(2) Open-circuit, short-circuit or
improper connector contact
occurs in the injector sensor
circuit.
(3) The engine control module is
troubled. l Unstable idling0 Improper
acceleration
0 Improper start
42Fuel pump The engine runs but power to (1) Open-circuit, short-circuit or
l Impossible start
drive the motor is not supplied improper connector contactl Engine stop
to the fuel pump. occurs in the fuel pump power
supply circuit.
(2) The
multiport fuel injection
relay is troubled.
(3) The engine control module is
troubled.
43
EGRDuring engine running after (1) The EGR valve is not opened. l Deterioration of (2) The negative pressure of the exhaust gasnia>(1) The EGR amount is small.
EGR valve control is excessively purifying
(The signal voltage of the low. performance
EGR temperature sensor (3) The EGR solenoid
is troubled.
is excessively high.) (4) The EGR temperature sensor is
(2) The signal voltage of the troubled.
EGR temperature sensor (5) Open-circuit, short-circuit or
is 0.1 V or less.improper connector contact
occurs in the EGR temperature
sensor circuit.
(6) The engine control module
troubled.
44 Ignition
During engine running, the
(1) The ignition coil is troubled. l Unstable idling*
coil/ignitio-ignition signal is not input.
(2) Open-circuit, short-circuit or0 Impropern powerHowever, cases in which
improper connector contact acceleration*
transistor ignition signals are input to all
occurs in the igntion primaryl Improper start*
unit cylinders are excluded.
circuit.
(3) The ignition power transistor
unit is troubled.
(4) The engine control module is
troubled.
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1