1989 MITSUBISHI GALANT brake pads replacement

35-60SERVICE BRAKES - Service Adjustment Procedures
Pad assembly
\
l4RO367
IWhen newWhen wornI
PadWea 5. Securely attach the pad clip to the caliper support.
6. Apply a coating of the specified grease to the pad, shim
and shim holder installation surfaces, and then install the
shim and shim holder.
Apply the grease so that the grease doesn’t ooze out from
the edges.
Specified grease: Brake grease SAE 5310,
NLGI No. 1
Caution
Do not deposit grease or other dirt on pad or brake disc
friction surfaces.
7.Be careful that the piston boot does not become caught,
when lowering the caliper assembly and install the lock pin.
8. Check brake drag torque as follows.
(1) Start engine and hold brake pedal down for 5 seconds.
(2) Stop engine.
(3) Turn brake disc forward IO times.
(4) Check brake drag torque with spring scale.
If the difference between brake drag torque and hub
torque exceeds the standard value, disassemble piston and clean the piston. Check for corrosion or worn piston
seal, and check the sliding condition of the lock pin sleeve
and guide pin sleeve.
Standard value: 70
N (15.4 Ibs.) or less
[4 Nm (3 ftlbs.)]
or less
FRONT DISC BRAKE PAD CHECK AND
REPLACEMENT Y35FaAH
NOTE
The brake pads have been equipped with wear indicators, so
that when the brake pad thickness reached 2 mm
(.08 in.), the
wear indicator touches the brake discs and produces a warning
squeaking sound.
Brake disc

SERVICE BRAKES - Service Adjustment Procedures35-65’
14AO281
WA0204
grooves
Q
0 0
Projection
1410037I-
REAR DISC BRAKE PAD CHECK AND
REPLACEMENT
MBBFUAE
1. Check brake pad thickness through caliper body check port.
Limit: 2.0 mm
(.08 in.)
Caution
1.When the limit is exceeded, replace the pads at both
sides, and also the brake pads for the wheels on the
opposite side at the same time.
2.If there is a significant difference in the thicknesses
of the pads on the left and right sides, check the
sliding condition of the piston, lock pin sleeve and
.guide pin sleeve.
2.Loosen the parking brake cable (from the vehicle interior),
and disconnect the parking brake end installed to the rear brake assembly.
3. Remove lock pin. Lift caliper assembly and retain with wires.
CautionDo not wipe off the special grease that is
on the lock
pin or allow it to contaminate the lock pin.
Remove the following parts from caliper support.
(1) Outer shim
(2) Pad assembly
(3) Pad clips
C
(4) Pad clips B
4.Measure hub torque with pad removed to measure brake
drag torque after pad installation.
NOT
E
To secure the disc to the hub, tighten the nuts.
5. Securely attach the pad clip to the caliper support.
Caution
Do not deposit grease or other dirt on pad or brake disc
friction surfaces.
6. Clean the piston; then use the special tool to thread the piston into the cylinder.
Be sure, at this time, that the stopper groove of the piston,
correctly fits to the projection on the pad’s rear surface.
7.Be careful that the piston boot does not become caught,
when lowering the caliper assembly and install the lock pin.
With the engine running, forcefully depress the brake pedal five or six times, and then check whether or not the
stroke of the parking brake lever is within the standard
value.
If there is a deviation from the standard value, adjust the
stroke of the parking brake lever.
(Refer to GROUP
36-Service Adjustment Procedures.)I) TSB RevisionI

ALPHABETICAL INDEX3
DISC BRAKEFront
......................................
.
35-94-I
Rear......................................

.
35-114-l
DlSC BRAKE PADS. Marntenance.......................

.
00-44-j
DWHARGlNG
SYSTEM ......................... 55-26-l
DISJRIBUTOR..............................

.
16-55-11
DOoR
........................................
42-74-lDOOR. Fit Adjustment
..............................
. 42-51-l
DOOR DRIP LINE WEATHERSTRIP
Front.......

.
........................... 42-112-j
Rear.....................................

.
42-114-IDOOR GLASS
Adjustment
...............................
42-52-f
Front..................................
.
42-80-l
Rear ........... 42-83-I
DOOR HANDLE
Front
...........
.
........ ............ 42-96-l
Rear.
.................. ................. 42-99-l
DOOR INSIDE HANDLE, Play Check.....................

.
42-52-l
DOOR LATCH
Front
.........
.
............... ........ 42-96-l
Rear.................................

. 42-99-l
DOOR MIRROR...............................

.
51-33-1
DOOR
MOULDING
Front
....................................
.
42-112-l
Rear......................................

.
42-114-l
DOOR REGULATOR
Front
......................................
.
42-80-I
Rear...............

.
.................... 42-83-l
DOOR RUNCHANNEL..........................

.
42-l 10-l
DOOR TRIM
Front
......................................
.
42-76-l
Rear.......................................

.
42-78-i
DOOR WATERPROOF FILM
Fron

t
.................................... 42-76-l
Rear........................................

.
42-78-l
DRIVE BELT
Compressor, Adjustment
....................
.
55-17-l
Tension Adjustment ..................... 11-61-l
Tension Adjustment ...................... 11-12-I
Water Pump and Generator, Maintenance ..............
00-41 -IDRIVE SHAFTFront Axle
.....................................
. 26-12-l
Rear
Axle

............................
. 27-20-I
DRIVE SHAFT BOOTS, Maintenance....................

.
00-45-j
DRIVE SHAFT OIL SEALSReplacement
...........................
.
23-92-I
Replacement
.......................
.
22-18-l
Replacement
........................
.
22-4-l
DRUMBrake, inside Diameter, Check
......................
.
35-67-j
Brake,
Rear..............................
.
..... 35-108-l
DRUM BRAKE, Rear
................................
.
35-108-1
DRUM BRAKE LININGS, Rear, Maintenance
..............
.
06-44-j
DRYER........................................

.
33B-127-l
E
EGR SOLENOID Emission Control
.................................
.
17-28-j
On-vehicle
Inspection ................. 13-307-j
On-vehicle
Inspection

..I........
.
13-101-t
On-vehicle
Inspection

..........
.
13-191-l
EGR SYSTEM

speccon
..........................
.
17-25-j inspection

...........................
.
17-25-1
EGR TEMPERATURE SENSOR
Emission Control
................................
.
17-28-l
On-vehicle Inspection .................. 13-288-l
On-vehicle Inspection

13-85-l
On-vehicle
Inspection
..........
.
13-177-l
EGRVALVE........................................

.
17-27-f
EGR VALVE CONTROL VACUUM
.......................
.
17-26-l
ELECTRONIC CONTROL UNIT
35-134-jELEMENT
Air Cleaner. Inspection
and Replacement ................ 15-6-l
Air Cleaner, Maintenance ........................... go-39-j
END PLAY
Hub.
Inspection
................
.
33B-86-l
Hub. Inspection
...................
.
26-5-l
Rear. Wheel Bearing, Adjustment
...........
.
27-3-l
Rear Wheel Bearing. Check
...............
.
27-15-i
ENGINE
DOHC
.......................................
.
11-63-l
SOHC.......................................

.
11-14-1
ENGINE CONTROL................................

.
13-328-l
ENGINE CONTROL MODULE POWER GROUND
On-vehicle Inspectron
..................
.
13-257-l
On-vehicle Inspection
............
.
13-45-l
On-vehicle Inspection
..........
.
13-146-1
ENGINE CONTROL MODULE TERMINAL VOLTAGE
On-vehicle Inspection ..................
.
13-315-I
On-vehicle Inspection
........... 13-105-I
On-vehicle Inspection

..........
.
13-192-l
ENGINE COOLANT
Concentration Test
....
.
............................
14-8-l LeakCheck
....................................... 14-8-l
Maintenance ..................................... 00-44-I
Replacement ..............................
,......
.
14-8-I
ENGINE COOLANT TEMPERATURE GAUGE UNIT.........

. 14-31-l
ENGINE COOLANT TEMPERATURE SENSOR
Cooling
........................................
. 14-31-I
Emission Control .................................. 17-21-l
On-vehicle Inspection ................... 13-268-l
On-vehicle Inspection
............
.
13-55-j
On-vehicle Inspection
..........
.
13-155-l
ENGINE COOLANT TEMPERATURE SWITCH
Cooling........................................
. 14-31-I
Heater, Air Conditioning and Ventilation ......... 55-57-l
ENGINE MOUNTING..................................

.
32-4-l
ENGINE OILCheck
................................
.
11-57-j
Check.................................

. 11-7-l
Maintenance .....................................
00-41-1
ENGINE OIL FILTER, Maintenance ......................
.
60-41-j
ENGINE RPLL
STOPPER..............................
.
32-6-j
EPS CONTROL UNIT................................

.
37A-59-l
EPS MODE SELECTOR SWITCH.......................

.
37A-59-j
EpS SOLENOID, Check
..............................
.
37A-19-j
EVAPORATIVE EMISSION CANISTER...................

.
77-21-j
EVAPORATIVE EMISSION CONTROL SYSTEM............

.
17-15-l
EVAPORATIVE EMISSION PURGE SOLENOIDEmission Control
.................................
.
17-21-1
On-vehicle
Inspection ..................
, 13-307-I
On-vehicle
Inspection

............
.
13-99-1
On-v&i&
inspection

........... 13-189-j
EVAPORATOR....

.
................................ 55-34-f
EXHAUST GAS RECIRCULATION (EGR) SYSTEM..........

.
17-22-I
EXHAUST MANIFOLD
DOHC-Non-Turbo................................
.
15-30-1