1989 MITSUBISHI GALANT Service Repair Manual

AUX cooling navigation update fog light bulb washer fluid emergency towing

Page 1265 of 1273

MITSUBISHI GALANT 1989 Service Repair Manual 4ALPHABETICAL INDEX
DOHC-Turbo.................................
. 15-31-f
SOHC-8VALVE..................................

.
15-27-t
SOHC-1 GVALVE............................

.
15-28-l
EXHAUST PIPEDOH

4ALPHABETICAL INDEX
DOHC-Turbo.................................
. 15-31-f
SOHC-8VALVE..................................

.
15-27-t
SOHC-1 GVALVE............................

.
15-28-l
EXHAUST PIPEDOH

C
......................... 15-33-I
SOHC.....................................

.
15-32-l
EXHAUST SYSTEM, Maintenance ..................... 00-45-I
F
FAN MOTOR
Condenser
.............................
.
55-48-l
Radiator...................

.
......... 14-12-I
FEEDER CABLE ..........................
54-l 55-11FENDER................................
.
42-61-t
FILLER DOOR, Fuel Tank.........................

.
42-60-I
FILLER TUBE CAP, Fuel Tank, Inspection...............

.
17-21 -I
FILTER
Engine 011. Maintenance ....................
. 00-41-I
Fuel ........................... 13-327-l
Fuel
....
.
...................
13-I 15-lFuel ........................
.
13-195
FITTINGS, Handling................................
. 55-22-l
FIXED SAS
Adjustment
........................
.
13-250-I
Adjustment
...................
.
13-138-I
FLAT BATTERY, Remedy............................

.
35-75-l
FLOOR CONSOLE................................

.
52-29-l
FLUID
Power Steering, Level Check
...................
. 37A-21-l
Power Steering, Replacement ................. 37A-21-l
Transaxle, Replacement ..................... 23-82-l
FLUID LEVEL, Transaxle, Inspection .................. 23-82-l
FOG LIGHT................

.
......................
54-94-11FOG LIGHT SWITCH................................
.
54-99-114WS, Function Check
..........................
. 37B-6-l
FRONT BRAKE DISC
Run-out Check
...................................
. 35-63-I
Run-out Correction ........................... 35-64-l
Thickness Check .............................. 35-65-l
FRONT DISC BRAKE.................................

. 35-94-l
FRONT DISC BRAKE PAD, Check and Replacement ......... 35-59-l
FRONT DOOR DRIP LINE WEATHERSTRIP 42-112-I
FRONT DOOR GLASS...............................

. 42-80-l
FRONT DOOR HANDLE.........................

. 42-96-l
FRONT DOOR LATCH...

.
......... .......... 42-96-l
FRONT DOOR
MOULDING
........................... 42-112-I
FRONT DOOR REGULATOR........................

. 42-80-I
FRONT DOOR TRIM.................................

. 42-76-l
FRONT DOOR WATERPROOF FILM....................

. 42-76-l
FRONT GRILLE..................................

. 51-12-l
FRONT SEAT,...................................

. 52-35-l
FRONT WHEEL ALIGNMENT Adjustment
.....................
. 338-86-I
Adjustment .................... 33A-5-l
FUEL FILTER
DOHC
.......................................
. 13-327-I
SOHC-8VALVE
.................................
13-l 15-l SOHC-IGVALVE
................................ 13-195-I
FUEL HOSES, Maintenance ............................
00-39-1
FUEL LINE
DOHC-AWD ..................................
.
13-326-l
DOHC-FWD....................................

.
13-324-l
SOHC-8VALVE
................................. 13-113-l
SOHC-1 ~VALVE............................

.
13-l 95-IFUEL PRESSURE
On-vehicle Inspection
On-vehicle Inspection

On-vehicle Inspection
FUEL PRESSURE SOLENOID ,
On-vehicle Inspection >
FUEL PUMP
On-vehicle Inspection
On-vehicle Inspection

On-vehicle Inspection
FUEL SYSTEM, Maintenanc

e
FUEL TANK
DOHC-AWD .,.......
DOHC-FW

D
SOHC-8VALVE
SOHC-16VALVE
FUEL TANK FILLER DOO

R
FUEL TANK FILLER TUBE CAP, Inspection
FUEL TANK PRESSURE CONTROL VALVE. 13-312-l
13-102-I
,.....13-I
92-l
13-307-I
......
13-258-l
....... 13-46-l
...... 13-147-l
....... 00-39-l
......
13-322-l
...... 13-318-l
..... 13-109-I
...... 13-195-I
....... 42-60-I
....... 17-21-I
....... 17-21-l
G
GARNISHES
51-13-l
GASKET
Cylinder Head 1 l-73-l
Cylinder Head 1 l-25-l
GAUGE UNIT, Engine Coolant Temperature
14-31-l
GEAR BOX, Power Steering 37A-32-l
GEAR OIL, Level Check
27-15-l
GENERATOR
16-g-11
GLASS
Door, Adjustmen
t
42-52-l
Door, Front 42-80-I
Door, Rear 42-83-l
Quarter Window 42-70-I
Window.............
.._......_...... 42-63-i
Window,Rear
42-72-i
GRILLE,Front
_. _. _.
51-12-l
G-SENSOR
Service Brakes
35-132-l
Output Voltage, Check 336-96-l
H
HANDLE
Door, Front
..........................
.
Door,Rear
...........................
Door Inside, Play Check. ..................
HAZARD SWITCH.........................
.
HEADLIGHTS............................

.
HEADLINING.............................

.
HEATED OXYGEN SENSOR, On-vehicle Inspection
>
...............................
HEATER CONTROL.......................
.
HEATER UNIT............................

.
HEIGHT SENSOR.........................

.
HIGH MOUNTED STOP LIGHT...............

.
42-96-1 42-99-l
42-52-l
54-98-11
54-92-11
52-31-l
13-290-I
55-25-l
55-30-I
338-l
35-l
54-96-11HIGH PRESSURE SWITCH (HIGH-PRESSURE TANK SIDE),Actuation Pressure Check. 338-94-I
16-42-11
42-55-l
42-50-I
54-l 03-11
54-105-11
HIGH TENSION CABLE, Spark Test
HOOD .__...._..._......__._...................
HOOD, Alignment Adjustment .
HOR

N
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . \
. . . HORNRELAY

._.._._....___.........__.._._..___
HOSE
Brake, Maintenance
.
00-45-I

Page 1266 of 1273

MITSUBISHI GALANT 1989 Service Repair Manual ALPHABETICAL INDEX5
Fuel, Maintenance.
.
Power Steering
Transaxle
011 Cooler
Vacuum
..,...,..,.......
Water <DOHC (Non-Turbo)
>
Water <DOHC (Turbo)>
Water <SOHC>
HUB
End Play inspection <Active-ECS

ALPHABETICAL INDEX5
Fuel, Maintenance.
.
Power Steering
Transaxle
011 Cooler
Vacuum
..,...,..,.......
Water >
Water
Water
HUB
End Play inspection
End Play, Inspection
Front Axl
e
Rear Axle

Rear Axle

>
HYDRAULIC UNIT
HYDRAULIC UNIT, Inspection
I 00-39-I
37A-58-I
23-l
00-l
17-4-I
14-26-I
14-28-l
14-23-l
338-86-I
26-5-l
26-l-l
27-8-l
27-6-1
35-121-l
35-70-t
IAC VALVE POSITION SENSOR, On-vehicle Inspection........................

.
13-162-l
IDLE AIR CONTROL MOTOR
DC Motor,
On-vehicle
Inspection
13-184-I
Stepper Motor, On-vehicle Inspection ....... 13-298-l
IDLE SPEED
Basic, Adjustment
.....................
.
13-245-l
Basic, Adjustment
...............
.
13-33-l
Basrc. Adjustment ...........

.
13-133-l
Curb, Inspection ................
...... 13-245-I
Curb, Inspection
..
.
...
...........
.
13-32-I
Curb, Inspection
.............
.
13-133-I
IDLE SPEED CONTROL MOTOR (DC Motor),
On-vehrcle Inspectron .............
.
13-93-l
IDLE SPEED CONTROL MOTOR POSITION SENSOR,On-vehicle Inspection ..............

.
13-64-I
IDLE-UP OPERATION, Check ....................... 55-24-l
IGNITION COIL
On-vehtcle
Inspection ................. 13-302-I
On-vehicle
Inspectron .........
.
13-96-l
On-vehicle
Inspection
.......
.
13-186-I
IGNITION POWER TRANSISTOR
On-vehrcle
Inspection ................ 13-302-I
On-vehicle Inspection
............. 13-96-l
On-vehicle
inspection .........
.
13-186-l
IGNITION SWITCH
Chassis Electrical.
...........................
.
.....
54-6-11
On-vehicle Inspection ..................
.
13-284-l
On-vehicle Inspection A/T>....
... 13-78-l
On-vehicle Inspection M/T>........ 13-77-l
On-vehicle Inspection A/T>....... 13-172-l
On-vehicle inspection GVALVE. M/T> ......
.
13-171 -IIGNITION SYSTEM...........................

.
16-32-11.....

.
IGNITION TIMING Adjustment ...........................
16-40-11
Adjustment 16-39-11.......
.
....................
INDICATOR...........................
.
.......... 33B-140-l
INDIVIDUAL PARTS, Auto-cruise Control, Inspection .......
13-401 -I
INFLATION PRESSURE, Tire, Check......................
.
31-4-l
INJECTORS
On-vehicle Inspection
..................
.
13-295-I
On-vehicle Inspection
...........
.
13-90-I
On-vehicle Inspection
........... 13-l
81-l
INSTRUMENT PANEL ................................. 52-22-l
INTAKE AIR TEMPERATURE SENSOR
Emission Control
..............................
.
17-21 -I
On-vehicle inspection
.................
.
13-263-l
On-vehicle Inspection
............
.
13-51-IOn-vehicle Inspection

INTAKE CHARGE PRESSURE CONTROL SYSTEM,Inspection . . . . . . . . . . . . . . .
INTAKE MANIFOLD
DOHC
,.. . . . . . . . . . . ,,... SOHC-WALVE
SOHC-l
GVALVE
K
KEY INTERLOCK MECHANISM, Check

.
KICKDOWN SERVO, Adjustment
KNOCK SENSOR, On-vehicle Inspection
KNUCKL
E
L
LASH ADJUSTERS
Check
>
Check
LATCHDoor, Fron
t
Door, Rear
LATERAL ROD
Active-EC
S
Rear Suspesion

LEAK, Refrrgerant. Repair Procedure
LEVELFluid, Transaxle, Inspection
Oil, Transfer, Inspection.
LEVERParking Brak
e
Parking Brake, Stroke Check
Selector, Operation Check.
Shift

Shift
LIDTrunk ._, . . . . . . . . . . . . .
Trunk, Adjustmen
t
LIGHT
......
......
......
.....
......
......
.....
......
......
......
......
......
......
......
......
......
......
......
......
......
.......
........
.......
........
........
........
........
........
........
........
........
........
........
........
........
........
........
Alarm, Chec

k
Rear Combination
Stop, High Mounted
LIGHTING SYSTEM
LINEBrake
Fuel
Fuel
Fuel
Fuel
Refrigerant
.
Vapor

Vapor
Vapor
Vapor
LINE PRESSURE, Adjustment
LININGBrake, Thickness Check.
Rear Drum Brake, Maintenance
LOOSE PANE
L
LOWER ARMActive-KS
Front Suspensio

n
Rear Suspesion

........
...............
.......
........
........
........
........
........
........
........
........
.........
.........
.........
.........
.........
........ 13-152-I
15-7-l
15-21 -I
15-14-I
15-18-I
23-83-1
23-86-i
13-287-l
26-6-l
11-57-1
1 l-7-l
42-96-l
42-99-l
338-l 17-l
34-14-I
’
55-21-I
23-82-l
23-82-l
36-4-l
36-2-l
23-83-l
22-19-l
22-9-l
42-57-l
42-50-I
338-87-I
54-95-11
54-96-11
54-38-11
35-87-I
13-326-I
13-324-I
13-113-I
13-I
95-l
55-54-l
13-326-I
13-324-l
13-I 13-l
13-195-1
23-88-l
35-67-l
00-44-I
42-62-i
338-l
03-l
33A-10-I
34-28-l

Page 1267 of 1273

MITSUBISHI GALANT 1989 Service Repair Manual 6ALPHABETICAL INDEX
LOW PRESSURE SWITCH (LOW-PRESSURE TANK SIDE)
Actuation Pressure Check
.
M
MAIN MUFFLER
DOH
C
SOHC
MANIFOLD
Exhaust <DOHC-Non-Turbo>
Exhaust <DOHC-Turbo
>
Exhaust
<SOHC-8VALVE>

Page 1268 of 1273

MITSUBISHI GALANT 1989 Service Repair Manual ALPHABETICAL INDEX
PLUGSpark, Maintenance. 00-40-I
Spark, Test..
16-42-11
POSITIVE CRANKCASE VENTILATION SYSTEM 17-13-l
POSITIVE CRANKCASE VENTILATION (PCV) VALVE,Inspection
17-14-I
POWER AMPLIFIER
5

ALPHABETICAL INDEX
PLUGSpark, Maintenance. 00-40-I
Spark, Test..
16-42-11
POSITIVE CRANKCASE VENTILATION SYSTEM 17-13-l
POSITIVE CRANKCASE VENTILATION (PCV) VALVE,Inspection
17-14-I
POWER AMPLIFIER
54-151-11POWER CYLINDE
R
378-9-I
POWER GROUND
Engine Control Module, On-vehicle
Inspection
13-257-l
Engrne Control Module, On-vehicle Inspection..........

.
13-45-l
Engine Control Module, On-vehicle Inspection
....................
.
13-146-I
POWER RELAY
ABS. Check
................................
.
35-74-l
Air
Conditionrng and Ventrlation. Check ........
.
55-24-l
POWER STEERING, Stationary Steering Effort Check......

.
37A-18-l
POWER STEERING FLUID
Level Check
.................................
.
37A-21-l
Replacement .................................... 37A-21-I
POWER STEERING GEAR 80X....................

.
37A-32-l
POWER STEERING HOSES...........

.
........ 37A-58-l
POWER STEERING OIL PUMP......................

.
37A-48-l
POWER STEERING OIL PUMP, Pressure Test...........

.
37A-23-l
POWER STEERING PRESSURE SWITCH
Check
........................................
.
37A-24-l
On-vehicle Inspection ................ 13-284-l
On-vehicle Inspection
..........
.
13-81 -IOn-vehicle Inspection .........

.
13-175-l
POWER SUPPLY
On-vehicle Inspectron
.................
.
13-255-l
On-vehicle Inspection
............
.
13-42-I
On-vehrcle Inspection ..........

.
13-143-l
POWER TRANSISTOR
Ignition, On-vehicle Inspection
............
.
13-302-I
Ignition, On-vehicle Inspection
......
.
13-96-l
Ignition, On-vehicle Inspection
13-186-I
POWER WINDOW..................................

.
42-86-l
PRESSURECompression, Check
....................
.
11-59-i
Compression, Check ...................
1 l-8-lFuel, On-vehicle Inspection .............
.
13-312-I
Fuel, On-vehicle Inspection

.......
.
13-102-I
Fuel, On-vehicle Inspection
......
.
13-192-l
Inflation,Tire,
Check
............................ 31-4-I
Line, Adjustment .................................. 23-88-l
Reducing, Adjustment ........................
23-91 -IPRESSURE SWITCH
Brake Fluid
....
.
35-133-I
Brake Fluid, Check AWD-ABS: Up to 1991 Models> ..... 35-75-l
PROPELLER SHAFT.................................

.
25-4-l
PROPORTIONING VALVE, Function Test................

.
35-56-l
PUMP
Fuel, On-vehicle Inspection .............. 13-258-l
Fuel, On-vehicle Inspection
........
.
13-46-l
Fuel, On-vehicle Inspection
......
.
13-147-l
OiLRear
....................................... 37B-15-l
Water
................................ 14-20-I
Water ................................
14-I 5-1PURGE CONTROL SYSTEM
Inspection
.........................
.
17-17-I
Inspection .............................. 17-18-I
PURGE CONTROL VALVE .................... 17-20-I
PURGE PORT VACUUM............................

.
17-19-I
Q
QUARTER WINDOW GLASS......................
.
42-70-I
R
RADIATOR.........................................

.
14-9-lRADIATOR CAP, Pressure Test
.......................
.
14-8-lRADIATOR FAN MOTOR
............................
.
14-12-lRADIO AND TAPE PLAYER
..........................
.
54-149-11REAR AXLE
Maintenance
.............................
.
00-45-I
Total Backlash Check
....................
.
27-15-I
REAR AXLE HUB
FWD-Rear Disc Brakes
.............................
.
27-8-l
FWD-Rear Drum Brakes ........................... 27-6-l
REAR BRAKE DISC
Run-out Check.
.................................
.
35-66-l
Run-out Correction .............................. 35-66-l
Thickness Check ............................... 35-66-l
REAR BRAKE WHEEL CYLINDER......................

.
35-l 1 l-lREAR COMBINATION LIGHT
..........................
.
54-95-IREAR DISC BRAKE.................................

.
35-l 14-lREAR DISC BRAKE PAD, Check and Replacement
.........
. 35-65-l
REAR DOOR DRIP LINE WEATHERSTRIP.............

.
42-l 14-lREAR DOOR GLASS.........................

.
42-83-l
REAR DOOR HANDLE............................

.
42-99-l
REAR DOOR LATCH................................

.
42-99-l
REAR DOOR
MOULDING
........................42-l 14-l
REAR DOOR REGULATOR..........................
.
42-83-l
REAR DOOR TRIM................................

.
42-78-l
REAR DOOR WATERPROOF FILM......................

.
42-78-l
REAR DRUM BRAKE...............................

.
35-108-I
REAR DRUM BRAKE LININGS, Maintenance ............... 00-44-I
REAR HUB, Rotary-sliding Resistance (Torque)
Adjustment
................................
.
27-5-l
REAR OIL LINE..................................

.
378-13-I
REAR OIL PUMP
Discharge Flow Volume Check .................... 378-6-I
4WS
........................................... 378-15-I
REAR SEAT......................................

.
52-37-l
REAR SUSPENSION
Active-ECS
...................................
.
338-l 14-lAWD
..........................................
.
34-24-l
FWD..........................................

.
34-6-l
REAR WHEEL ALIGNMENT Inspection
.............................
.
34-23-l
Inspection
...............................
.
34-5-l
REAR WHEEL BEARING
End Play Check .........................

.
27-15-I
‘Rotation Sliding Resistance Check
..........
.
27-16-I
REAR WHEEL CYLINDERS, Maintenance, 00-44-I
REAR WINDOW
DEFFOGER..........................
.
54-156-11REAR WINDOW DEFOGGER SWITCH..................

.
54-163-11REAR WINDOW GLASS..............................

.
42-72-l
REDUCING PRESSURE, Adjustment. ..................... 23-91-l
REFRIGERANT, Leak Repair Procedure.................

.
55-21-l
REFRIGERANT LINE..................................
55-54-l
REGULATOR
Door, Front
.....................................
.
42-80-I
Door, Rear ....................................... 42-83-l
RELAY
A/C Compressor Clutch, On-vehicle Inspection..............................

.
13-83-lA/C Compressor Clutch, On-vehicle Inspection.............................
13-176-I

Page 1269 of 1273

MITSUBISHI GALANT 1989 Service Repair Manual 8ALPHABETICAL INDEX
ACTIVE-KS
.............................
.
338-l
41-1
Defogger ................................
.54-163-11
Horn
,
...............
54-105-11
Lightrng System.......................

Page 1270 of 1273

MITSUBISHI GALANT 1989 Service Repair Manual ALPHABETICAL INDEX
EGR <California>, On-vehicle Inspection<SOHC-l GVALVE>13-191 -IEPS. Chec

k
37A-19-I
Evaporative Emission Purge
17-21 -IEvaporative Emission Purge, On-vehicle Inspection <DOHC> 13

Page 1271 of 1273

MITSUBISHI GALANT 1989 Service Repair Manual 10ALPHABETICAL INDEX
THERMOSTAT
.............................
.
14-13-I
THICKNESS
Brake Lining, Check
............................
. 35-67-l
Front Brake Disc, Check.......................

. 35-65-l

Page 1272 of 1273

MITSUBISHI GALANT 1989 Service Repair Manual ALPHABETICAL INDEX
11
On-vehicle Inspection <DOHC>13-261 -IOn-vehicle Inspection <SOHC-8VALVE> 13-49-l
On-vehicle Inspection
<SOHC-lGVALVE> 13-150-I
W
WASHER, Windshreld.........................

.

ALPHABETICAL INDEX
11
On-vehicle Inspection 13-261 -IOn-vehicle Inspection 13-49-l
On-vehicle Inspection
13-150-I
W
WASHER, Windshreld.........................

.
51-20-I
WATER HOSE
DOHC (Non-Turbo)
............
.
....... 14-26-l
DOHC (Turbo)....................

.
14-28-l
SOHC................

.
......... 14-23-l
WATER PIPE
DOHC (Non-Turbo)
......
.
14-26-l
DOHC (Turbo)............................

.
14-28-I
SOHC........

.
... ....... 14-23-l
WATERPROOF FILM
Door, Front
................................
.
42-76-l
Door, Rear................

.
... 42-78-l
WATER PUMP
DOHC
..........
.
................... 14-20-I
SOHC. ................................... 14-15-l
WATERTEST..................................

.
42-52-l
WEAR, Tire, Check..........................

.
31-4-l
WEATHERSTRIP
Front Door Drip Line
........................
.
42-l
12-l
Rear Door Drip Line. .......................... 42-114-l
WHEEL ................................... 31-5-l
WHEEL
RunoutCheck
.................................... 31-4-l
Steering ................................... 37A-25-l
WHEEL ALIGNMENT
Front, Adjustment .............

.
338-86-I
Front, Adjustment .............. 33A-5-l
Rear, Inspection
........................
.
34-23-l
Rear, Inspection
....................
.
34-5-I
WHEEL BEARING
Adjustment .....................

.
338-87-I
Adjustment .......... 33A-5-l
End Play Adjustment
....................
.
27-3-l
WHEEL CYLINDER
Rear Brake
....
.
............................... 35-111-l
Rear, Maintenance ............................. 00-44-I
WHEEL SPEED SENSOR
ABS
........................................
.
35-126-l
Output Voltage Check .......................... 35-68-i
Output Voltage Measurement .................. 35-69-l
WINDOW, Power ............................... 42-86-l
WINDOW GLASS..............

.
............. 42-63-i
WINDOW GLASS
Quarter
................................... 42-70-I
Rear........................................

.
42-72-l
WINDSHIELD...................................

. 42-66-l
WINDSHIELD WASHER...........................

.
51-20-I
WINDSHIELD WIPER...........................

. 51-20-I
RJAK206014-1602
I-,

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