2005 MERCEDES-BENZ SPRINTER Service Repair Manual

Page 849 of 1232

MERCEDES-BENZ SPRINTER 2005  Service Repair Manual Injector closed (with high pressure applied)
With the injector closed (at-rest state), the solenoid
valve is not energized and is therefore closed. With
the bleed orifice closed, the valve spring forc

Page 850 of 1232

MERCEDES-BENZ SPRINTER 2005  Service Repair Manual Injector opens fully
The control plunger reaches its upper stop where it
remains supported by a cushion of fuel which is gen-
erated by the flow of fuel between the bleed and feed
orifices. The inject

Page 851 of 1232

MERCEDES-BENZ SPRINTER 2005  Service Repair Manual NOTE: Always replace the seals that seal off the
injectors at the cylinder head to the combustion
chamber and replace the retaining screws.
REMOVAL
WARNING: HIGH-PRESSURE FUEL LINES DELIVER
DIESEL FUE

Page 852 of 1232

MERCEDES-BENZ SPRINTER 2005  Service Repair Manual WARNING: NO SPARKS, OPEN FLAMES OR SMOK-
ING. RISK OF POISONING FROM INHALING AND
SWALLOWING FUEL. RISK OF INJURY TO EYES
AND SKIN FROM CONTACT WITH FUEL. POUR
FUELS ONLY INTO SUITABLE AND APPROPRI-
A

Page 853 of 1232

MERCEDES-BENZ SPRINTER 2005  Service Repair Manual (15) Install battery tray(Refer to 8 - ELECTRI-
CAL/BATTERY SYSTEM/TRAY - INSTALLATION).
(16) Connect PDC to battery tray.
(17) Install battery (Refer to 8 - ELECTRICAL/
BATTERY SYSTEM/BATTERY - INSTA

Page 854 of 1232

MERCEDES-BENZ SPRINTER 2005  Service Repair Manual REMOVAL
REMOVAL
WARNING: HIGH PRESSURE FUEL LINES DELIVER
DIESEL FUEL UNDER EXTREME PRESSURE FROM
THE INJECTION PUMP TO THE FUEL INJECTORS.
THIS MAY BE AS HIGH AS 23,000PSI (1600)BAR.
USE EXTREME CAUT

Page 855 of 1232

MERCEDES-BENZ SPRINTER 2005  Service Repair Manual INSTALLATION
(1) (Refer to 14 - FUEL SYSTEM/FUEL INJEC-
TION - WARNING) Install the sealing ring on to the
sensor (Fig. 13).
(2) Screw the sensor in to the fuel rail. Counter-
hold the threaded connec

Page 856 of 1232

MERCEDES-BENZ SPRINTER 2005  Service Repair Manual REMOVAL
WARNING: HIGH-PRESSURE FUEL LINES DELIVER
DIESEL FUEL UNDER EXTREME PRESSURE FROM
THE INJECTION PUMP TO THE FUEL INJECTORS.
THIS MAY BE AS HIGH AS 1600BAR (23,200 PSI).
USE EXTREME CAUTION WHE