2002 NISSAN TERRANO Service Repair Manual

ZD30DDTi engine
Abbreviations: R = Replace I = Inspect. Correct or replace if necessary C = Clean
MAINTENANCE OPERATIONMAINTENANCE INTERVAL
Reference
page Perform on a kilometer basis, but on an annual basis
when driving less than 15,000 km (9,000 miles) per
year.km x 1,000 15 30 45 60 75 90
(miles x 1,000) (9) (18) (27) (36) (45) (54)
Months 12 24 36 48 60 72
Engine compartment and under vehicle
Engine oil (Use recommended oil)* See NOTE (5)RRRRRRMA-29
Engine oil filter (Use Eco filter or equivalent)* See NOTE (1)RRRRRRMA-30
Drive beltsIIIIIIMA-28
Cooling systemIIIIIIMA-32
Engine anti-freeze coolant (Use genuine NISSAN Anti-
freeze Coolant (L2N) or equivalent)See NOTE (2) I MA-31
Air cleaner filter*R MA-35
Fuel linesI I I MA-34
Injection nozzles See NOTE (3)*1
Intake & exhaust valve clearance See NOTE (4)MA-28
Fuel filter*R R MA-33
NOTE: (1) Oil filter element assembly and O-ring seal are replacement parts.
(2) First replace at 90,000 km (54,000 miles)/60 months, then every 60,000 km (36,000 miles)/48 months. Perform ªIº
(Checking the mixture ratio and correcting the mixture ratio if necessary) at the middle of replacement interval.
(3) If engine power decreases, black exhaust smoke is emitted or engine noise increases, check injection nozzles and,
if necessary, replace injection nozzle assembly.
(4) If valve noise increases, check valve clearance.
(5) Check the oil level every 7,500 km (4,700 miles).
* Maintenance items with ª*º should be performed more frequently according to ªMaintenance under severe driving
conditionsº.
*1: ªInjection Tube and Injection Nozzleº in EC section
PERIODIC MAINTENANCE
Maintenance Schedule for Diesel Engine
Models (annual mileage < 30,000 km/year)
(Cont'd)
MA-6

Chassis and Body Maintenance
Abbreviations: R = Replace I = Inspect. Correct or replace if necessary L = Lubricate T = Tighten
[ ] = At the specified mileage only
MAINTENANCE OPERATION MAINTENANCE INTERVAL
Refer-
ence
page Perform on a kilometer basis, but on
a semi-annual basis when driving
less than 20,000 km (12,000 miles)
per year.km x 1,000 10 20 30 40 50 60 70 80 90 100 110 120
(miles x 1,000) (6) (12) (18) (24) (30) (36) (42) (48) (54) (60) (66) (72)
Months 6 12 18 24 30 36 42 48 54 50 66 72
Underhood and under vehicle
Headlamp aimingIIIIIIEL-37
Wheel alignment (if necessary, rotate & balance wheels)IIIIIIMA-43
Brake pads, discs & other components*IIIIIIMA-40
Brake linings, drums & other components*IIIIIIMA-41
Foot brake, parking brake & clutch (for free play, stroke &
operation)IIIIIIMA-42
Brake booster vacuum hoses, connections, check valve I I I MA-40
Brake & clutch, systems and fluid (for level and leaks)IIIIIIMA-36/
MA-40
Brake fluid*R R R MA-43
Power steering fluid and lines (for level and leaks)IIIIIIMA-44
Air bag system See NOTE (1)RS-15
Ventilation air filter*RRRRMA-44
Transfer and standard differential gear oil* I I R I I RMA-37/
MA-38
Manual transmission oil I I I [R] I I MA-36
LSD gear oil (for level and leaks)* I I R I I R MA-38
Steering gear & linkage, axle & suspension parts, propeller
shaft and exhaust system*IIIIIIMA-43/
FA-4/
RA-4/
MA-38/
MA-36
Greasing points of steering gear linkage,
propeller shaft and suspension*See NOTE (2)LLLLLLMA-44/
MA-38
Drive shafts*IIIIIIFA-13
Front wheel bearing grease*IRIRIRMA-39
Free running hub grease*IIIIIIMA-40
Body mounting bolts and nutsTTTTTTBT-48
Body corrosion See NOTE (3)MA-47
NOTE: (1) Inspect after 10 years, then every 2 years.
(2) The propeller shaft should be re-greased daily if it is immersed in water.
(3) Inspect once per year.
* Maintenance items with ª*º should be performed more frequently according to ªMaintenance under severe driving
conditionsº.
PERIODIC MAINTENANCE
Maintenance Schedule for Diesel Engine
Models (annual mileage < 30,000 km/year)
(Cont'd)
MA-7

Maintenance Schedule for Diesel Engine
Models (annual mileage > 30,000 km/year)
Engine Maintenance
TD27Ti engine
Abbreviations: R = Replace I = Inspect. Correct or replace if necessary C = Clean
MAINTENANCE OPERATION MAINTENANCE INTERVAL
Refer-
ence
page Perform on a kilometer basis only.km x 1,000 10 20 30 40 50 60 70 80 90 100 110 120
(miles x 1,000) (6) (12) (18) (24) (30) (36) (42) (48) (54) (60) (66) (72)
Engine compartment and under vehicle
Engine oil (Use recommended oil)*RRRRRRRRRRRRMA-21
Engine oil filter (Use Nissan genuine part or equivalent)*RRRRRRRRRRRRMA-21
Drive beltsIIIIIIIIIIIIMA-20
Cooling systemIIIIMA-23
Engine anti-freeze coolant
(Ethylene glycol base)See NOTE (1)MA-22
Air cleaner filter (dry paper type)*CRCRCRMA-24
Intake & exhaust valve clearanceIIIIMA-20
Fuel linesIIÐ
Fuel filter*R R MA-23
Injection nozzles See NOTE (2)MA-25
NOTE: (1) First replace at 90,000 km (54,000 miles), then every 60,000 km (36,000 miles).
(2) If engine power decreases, black exhaust smoke is emitted or engine noise increases, check the fuel injection
nozzles' starting pressure and spray pattern.
* Maintenance items with ª*º should be performed more frequently according to ªMaintenance under severe driving
conditionsº.
PERIODIC MAINTENANCE
MA-8

ZD30DDTi engine
Abbreviations: R = Replace I = Inspect. Correct or replace if necessary
MAINTENANCE OPERATIONMAINTENANCE INTERVAL
Reference
page
Perform on a kilometer basis only.km x 1,000 15 30 45 60 75 90
(miles x 1,000) (9) (18) (27) (36) (45) (54)
Engine compartment and under vehicle
Engine oil (Use recommended oil)* See NOTE (5)RRRRRRMA-29
Engine oil filter (Use Eco filter or equivalent)* See NOTE (1)RRRRRRMA-29
Drive beltsIIIIIIMA-28
Cooling systemI I I MA-32
Engine anti-freeze coolant (Use genuine NISSAN Anti-
freeze Coolant (L2N) or equivalent)See NOTE (2) I R MA-31
Air cleaner filter*R MA-35
Fuel linesI MA-34
Injection nozzles See NOTE (3)*1
Intake & exhaust valve clearance See NOTE (4)MA-28
Fuel filter*R MA-33
NOTE: (1) Oil filter element assembly and O-ring seal are replacement parts.
(2) First replace at 90,000 km (54,000 miles), then every 60,000 km (36,000 miles). Perform ªIº (Checking the mixture
ratio and correcting the mixture ratio if necessary) at the middle of replacement interval.
(3) If engine power decreases, black exhaust smoke is emitted or engine noise increases, check injection nozzles and,
if necessary, replace injection nozzle assembly.
(4) If valve noise increases, check valve clearance.
(5) Check the oil level every 7,500 km (4,700 miles).
* Maintenance items with ª*º should be performed more frequently according to ªMaintenance under severe driving
conditionsº.
*1: ªInjection Tube and Injection Nozzleº in EC section
PERIODIC MAINTENANCE
Maintenance Schedule for Diesel Engine
Models (annual mileage > 30,000 km/year)
(Cont'd)
MA-9

Chassis and Body Maintenance
Abbreviations: R = Replace I = Inspect. Correct or replace if necessary L = Lubricate T = Tighten
MAINTENANCE OPERATION MAINTENANCE INTERVAL
Refer-
ence
page Perform on a kilometer basis only.km x 1,000 10 20 30 40 50 60 70 80 90 100 110 120
(miles x 1,000) (6) (12) (18) (24) (30) (36) (42) (48) (54) (60) (66) (72)
Underhood and under vehicle
Headlamp aimingIIIIEL-37
Wheel alignment (it necessary, rotate & balance wheels)IIIIMA-43
Brake pads, discs & other components*IIIIMA-40
Brake linings, drums & other components*IIIIMA-41
Foot brake, parking brake & clutch (for free play, stroke &
operation)IIIIMA-42
Brake booster vacuum hoses, connections, check valve I I MA-40
Brake & clutch, systems and fluid (for level and leaks)IIIIMA-36/
MA-40
Brake fluid*R R MA-43
Power steering fluid and lines (for level and leaks)IIIIMA-44
Air bag system See NOTE (1)RS-15
Ventilation air filter*RRRRMA-44
Transfer and standard differential gear oil*IRIRMA-37/
MA-38
Manual transmission oil I I R I MA-36
LSD gear oil*IRIRMA-38
Steering gar & linkage, axle & suspension parts, propeller shaft
and exhaust system*IIIIMA-43/
FA-4/
RA-4/
MA-38/
MA-36
Greasing points of steering gear linkage,
propeller shaft and suspension*See NOTE (2)LLLLMA-44/
MA-38
Drive shafts*IIIIFA-13
Front wheel bearing grease*IRIRMA-39
Free running hub grease*IIIIMA-40
Body mounting bolts and nutsTTTTBT-48
Body corrosion See NOTE (3)MA-47
NOTE: (1) Inspect after 10 years, then every 2 years.
(2) The propeller shaft should be re-greased daily if it is immersed in water.
(3) Inspect once per year.
* Maintenance items with ª*º should be performed more frequently according to ªMaintenance under severe driving
conditionsº.
PERIODIC MAINTENANCE
Maintenance Schedule for Diesel Engine
Models (annual mileage > 30,000 km/year)
(Cont'd)
MA-10

Maintenance Under Severe Driving Conditions
(annual mileage < 30,000 km/year)
The maintenance intervals shown on the preceding pages are for normal operating conditions. If the vehicle
is mainly operated under severe driving conditions as shown below, more frequent maintenance must be per-
formed on the following items as shown in the table.
TD27Ti engine
Severe driving conditions
A Ð Driving under dusty conditions
B Ð Driving repeatedly short distances
C Ð Towing a trailer
D Ð Extensive idling
E Ð Driving in extremely adverse weather conditions or in areas where ambient temperature is either
extremely low or extremely high
F Ð Driving in high humidity areas or in mountainous areas
G Ð Driving in areas using salt or other corrosive materials
H Ð Driving on rough and/or muddy roads or in the desert
I Ð Driving with frequent use of brakes or in mountainous areas
J Ð Frequent driving in water
Driving condition Maintenance itemMaintenance
operationMaintenance interval Reference page
ABCD......Engine oil & engine oil filter
ReplaceEvery 5,000 km (3,000 miles) or
3 monthsMA-21
A.........Air cleaner filter (dry paper type)
CleanEvery 10,000 km (6,000 miles) or
6 months
MA-24
ReplaceEvery 20,000 km (12,000 miles)
or 12 months
A...E.....Fuel filter
ReplaceEvery 20,000 km (12,000 miles)
or 12 monthsMA-23
A....F....Ventilation air filter
ReplaceEvery 20,000 km (12,000 miles)
or 12 monthsMA-44
.....F....Brake fluid
ReplaceEvery 20,000 km (12,000 miles)
or 12 monthsMA-43
..C....H..Limited-slip differential (L.S.D.) gear oil
ReplaceEvery 30,000 km (18,000 miles)
or 18 monthsMA-38
..C....H..Transfer & standard differential gear oil
ReplaceEvery 60,000 km (36,000 miles)
or 24 monthsMA-36/MA-37/
MA-38
A.C...GHI.Brake pads/linings, discs/drums & other brake system components
InspectEvery 10,000 km (6,000 miles) or
6 monthsMA-40/MA-41
......GH.JGreasing points of steering linkage, propeller shafts and suspension
LubricateEvery 10,000 km (6,000 miles) or
6 monthsMA-44/MA-38
......GH..Steering gear & linkage, axle & suspension parts, propeller shaft & exhaust system
InspectEvery 10,000 km (6,000 miles) or
6 monthsMA-43/FA-4/
RA-4/MA-38/
MA-36
PERIODIC MAINTENANCE
MA-11

Driving condition Maintenance itemMaintenance
operationMaintenance interval Reference page
..C....H..Drive shafts
InspectEvery 10,000 km (6,000 miles) or
6 monthsFA-22
.........JFront wheel bearing grease & free running hub grease
InspectEvery 10,000 km (6,000 miles) or
6 monthsMA-39/MA-40
ZD30DDTi engine
Severe driving conditions
A Ð Driving under dusty conditions
B Ð Driving repeatedly short distances
C Ð Towing a trailer or caravan
D Ð Extensive idling
E Ð Driving in extremely adverse weather conditions or in areas where ambient temperatures are either
extremely low or extremely high
F Ð Driving in high humidity areas or in mountainous areas
G Ð Driving in areas using salt or other corrosive materials
H Ð Driving on rough and/or muddy roads or in the desert
I Ð Driving with frequent use of braking or in mountainous areas
J Ð Frequent off road use or driving in water
Driving condition Maintenance itemMaintenance
operationMaintenance interval
ABCD......Engine oil & engine oil filter
Replace Every 7,500 km (4,500 miles) or 6 months
A.........Air cleaner filter
Replace Every 30,000 km (18,000 miles) or 24 months
A...E.....Fuel filter
Replace Every 22,500 km (13,500 miles) or 18 months
A.C...GHI.Brake pads, rotors & other brake components
Inspect Every 7,500 km (4,500 miles) or 6 months
.....F....Brake fluid
Replace Every 15,000 km (9,000 miles) or 12 months
A.........Ventilation air filter
Replace Every 15,000 km (9,000 miles) or 12 months
..C....H..Automatic transmission fluid
Replace Every 30,000 km (18,000 miles) or 24 months
..C....H..Transfer fluid and limited-slip differential (LSD) gear oil
Replace Every 30,000 km (18,000 miles) or 24 months
..C....H..Drive shaft & steering damper
Inspect Every 7,500 km (4,500 miles) or 6 months
.........JFront wheel bearing grease
Inspect Every 7,500 km (4,500 miles) or 6 months
.........JFree-running hub grease
Inspect Every 7,500 km (4,500 miles) or 6 months
......GH..Steering gear & linkage, axle & suspension parts, propeller shaft & exhaust system
Inspect Every 7,500 km (4,500 miles) or 6 months
PERIODIC MAINTENANCE
Maintenance Under Severe Driving Conditions
(annual mileage < 30,000 km/year) (Cont'd)
MA-12

Maintenance for off-road driving
Whenever you drive off-road through sand, mud or water as deep as the wheel hub, more frequent mainte-
nance may be required of the following items:
GBrake pads and discs
GBrake lining and drums
GBrake lines and hoses
GWheel bearing grease and free-running hub grease
GDifferential, transmission and transfer oil
GSteering linkage
GPropeller shafts and front drive shafts
GAir cleaner filter
GClutch housing (Check water entry.)
PERIODIC MAINTENANCE
Maintenance Under Severe Driving Conditions
(annual mileage < 30,000 km/year) (Cont'd)
MA-13