Page 369 of 1767

Alphabetical & Numerical Index for DTC
ALPHABETICAL INDEX FOR DTC
X: Applicable Ð: Not applicable
Items
(CONSULT-II screen terms)DTC MI (MIL) illumination Reference page
ACCEL POS SENSOR 0403 X EC-130
ACCEL POS SW (F/C) 0203 X EC-104
A/T COMM LINE 0504 Ð EC-155
BATTERY VOLTAGE 0502 Ð EC-153
COOLANT TEMP SEN 0103 X EC-95
CRANK POS SEN (TDC) 0407 X EC-145
ECM 2 0301 X EC-121
ECM 10 0802 X EC-200
ECM 11 0804 Ð EC-202
ECM 12 0901 X EC-121
ECM 14 0807 X EC-204
ECM 15 0903 Ð EC-213
ECM RLY 0902 X EC-209
EGR VOLUME CONT/V 1003 X EC-222
FUEL CUT SYSTEM1 1004 X EC-232
INT/AIR VOLUME 0406 Ð EC-143
MASS AIR FLOW SEN 0102 X EC-88
NATS MALFUNCTION 1401 - 1408 Ð EL section
NO DTC IS DETECTED.
FURTHER TESTING
MAY BE REQUIRED.0505 Ð Ð
OVER HEAT 0208 X EC-109
P1×CAM POS SEN 0701 X EC-161
P2×TDC PULSE SIG 0702 X EC-168
P3×PUMP COMM LINE 0703 X EC-175
P4×SPILL/V CIRC 0704 X EC-182
P5×PUMP C/MODULE 0705 X EC-189
P6×SPILL VALVE 0706 X EC-182
P7×F/INJ TIMG FB 0707 X EC-192
P9×FUEL TEMP SEN 0402 X EC-123
TURBO PRESSURE 0905 X EC-215
VEHICLE SPEED SEN 0104 X EC-99
TROUBLE DIAGNOSIS Ð INDEXZD30DDTi
EC-7
Page 370 of 1767

NUMERICAL INDEX FOR DTC
X: Applicable Ð: Not applicable
DTCItems
(CONSULT-II screen terms)MI (MIL) illumination Reference page
0102 MASS AIR FLOW SEN X EC-88
0103 COOLANT TEMP SEN X EC-95
0104 VEHICLE SPEED SEN X EC-99
0203 ACCEL POS SW (F/C) X EC-104
0208 OVER HEAT X EC-109
0301 ECM 2 X EC-121
0402 P9×FUEL TEMP SEN X EC-123
0403 ACCEL POS SENSOR X EC-130
0406 INT/AIR VOLUME Ð EC-143
0407 CRANK POS SEN (TDC) X EC-145
0502 BATTERY VOLTAGE Ð EC-153
0504 A/T COMM LINE Ð EC-155
0505NO DTC IS DETECTED.
FURTHER TESTING
MAY BE REQUIRED.ÐÐ
0701 P1×CAM POS SEN X EC-161
0702 P2×TDC PULSE SIG X EC-168
0703 P3×PUMP COMM LINE X EC-175
0704 P4×SPILL/V CIRC X EC-182
0705 P5×PUMP C/MODULE X EC-189
0706 P6×SPILL VALVE X EC-182
0707 P7×F/INJ TIMG FB X EC-192
0802 ECM 10 X EC-200
0804 ECM 11 Ð EC-202
0807 ECM 14 X EC-204
0901 ECM 12 X EC-121
0902 ECM RLY X EC-209
0903 ECM 15 Ð EC-213
0905 TURBO PRESSURE X EC-215
1003 EGR VOLUME CONT/V X EC-222
1004 FUEL CUT SYSTEM1 X EC-232
1401 - 1408 NATS MALFUNCTION Ð EL section
TROUBLE DIAGNOSIS Ð INDEXZD30DDTi
Alphabetical & Numerical Index for DTC
(Cont'd)
EC-8
Page 371 of 1767

Precautions
IAlways use a 12 volt battery as power source.
IDo not attempt to disconnect battery cable while engine is
running.
IBefore connecting or disconnecting the ECM harness
connector, turn ignition switch OFF and disconnect nega-
tive battery terminal. Failure to do so may damage the ECM
because battery voltage is applied to ECM even if ignition
switch is turned off.
IBefore removing parts, turn off ignition switch and then
disconnect battery ground cable.
IDo not disassemble ECM.
IIf a battery terminal is disconnected, the memory will
return to the ECM value.
The ECM will now start to self-control at its initial value.
Engine operation can vary slightly when the terminal is
disconnected. However, this is not an indication of a prob-
lem. Do not replace parts because of a slight variation.
IWhen ECM is removed for inspection, make sure to ground
the ECM mainframe.
IWhen connecting ECM harness connector, tighten secur-
ing bolt until the gap between the orange indicators disap-
pears.
: 3.0 - 5.0 N×m (0.3 - 0.5 kg-m, 26 - 43 in-lb)
IWhen connecting or disconnecting pin connectors into or
from ECM, take care not to damage pin terminals (bend or
break).
Make sure that there are not any bends or breaks on ECM
pin terminal, when connecting pin connectors.
ISecurely connect ECM harness connectors.
A poor connection can cause an extremely high (surge)
voltage to develop in the circuit, thus resulting in damage
to ICs.
IKeep ECM harness at least 10 cm (3.9 in) away from adja-
cent harnesses, to prevent an ECM system malfunction
SEF706Y
SEC220B
SEF665S
SEF308Q
SEF291H
PRECAUTIONSZD30DDTi
EC-9
Page 372 of 1767

due to receiving external noise, degraded operation of ICs,
etc.
IKeep ECM parts and harnesses dry.
IBefore replacing ECM, perform Terminals and Reference
Value inspection and make sure ECM functions properly.
Refer to EC-69.
IIf MI (MIL) illuminates or blinks irregularly when engine is
running, water may have accumulated in fuel filter. Drain
water from fuel filter. If this does not correct the problem,
perform specified trouble diagnostic procedures.
IAfter performing each TROUBLE DIAGNOSIS, perform
ªDTC Confirmation Procedureº or ªOverall Function
Checkº.
The DTC should not be displayed in the ªDTC Confirmation
Procedureº if the repair is completed. The ªOverall Func-
tion Checkº should be a good result if the repair is com-
pleted.
IWhen measuring ECM signals with a circuit tester, never
allow the two tester probes to contact.
Accidental contact of probes will cause a short circuit and
damage the ECM power transistor.
IDo not use ECM ground terminals when measuring input/
output voltage. Doing so may result in damage to the
ECM's transistor. Use a ground other than ECM terminals,
such as the ground.
MEF040D
SAT652J
SEF348N
PRECAUTIONSZD30DDTi
Precautions (Cont'd)
EC-10
Page 373 of 1767

IDo not disconnect pump harness connector with engine
running.
IDo not disassemble electronic fuel injection pump.
If NG, take proper action.
IDo not disassemble injection nozzle.
If NG, replace injection nozzle.
IEven a slight leak in the air intake system can cause seri-
ous problems.
IDo not shock or jar the crankshaft position sensor (TDC).
IDo not depress accelerator pedal when starting.
IImmediately after starting, do not rev up engine unneces-
sarily.
IDo not rev up engine just prior to shutdown.
IWhen installing C.B. ham radio or a mobile phone, be sure
to observe the following as it may adversely affect elec-
tronic control systems depending on its installation loca-
tion.
1) Keep the antenna as far as possible away from the ECM.
2) Keep the antenna feeder line more than 20 cm (7.9 in) away
from the harness of electronic controls.
Do not let them run parallel for a long distance.
3) Adjust the antenna and feeder line so that the standing-
wave ratio can be kept smaller.
4) Be sure to ground the radio to vehicle body.
SEF437Y
SEF709Y
SEF708Y
PRECAUTIONSZD30DDTi
Precautions (Cont'd)
EC-11
Page 374 of 1767
Engine Control Component Parts Location
MEC988D
ENGINE AND EMISSION CONTROL OVERALL SYSTEMZD30DDTi
EC-12
Page 375 of 1767
MEC989D
ENGINE AND EMISSION CONTROL OVERALL SYSTEMZD30DDTi
Engine Control Component Parts Location
(Cont'd)
EC-13
Page 376 of 1767
MEC990D
ENGINE AND EMISSION CONTROL OVERALL SYSTEMZD30DDTi
Engine Control Component Parts Location
(Cont'd)
EC-14