Page 1321 of 1767

Precautions for Fuel
DIESEL ENGINE*:
Diesel fuel of at least 50 cetane for ZD30DDTi engine.
* If two types of diesel fuel are available, use summer or winter
fuel properly according to the following temperature conditions.
IAbove þ7ÉC (20ÉF) ... Summer type diesel fuel.
IBelow þ7ÉC (20ÉF) ... Winter type diesel fuel.
CAUTION:
IDo not use home heating oil, gasoline, or other alternate
fuels in your diesel engine. The use of those can cause
engine damage.
IDo not use summer fuel at temperature below þ7ÉC (20ÉF).
The cold temperature will cause wax to form in the fuel. As
a result, it may prevent the engine from running smoothly.
IDo not add gasoline or other alternate fuels to diesel fuel.
Precautions for Engine Oils
Prolonged and repeated contact with mineral oil will result in the
removal of natural fats from the skin, leading to dryness, irritation
and dermatitis. In addition, used engine oil contains potentially
harmful contaminants which may cause skin cancer. Adequate
means of skin protection and washing facilities must be provided.
HEALTH PROTECTION PRECAUTIONS
1. Avoid prolonged and repeated contact with oils, particularly
used engine oils.
2. Wear protective clothing, including impervious gloves where
practicable.
3. Do not put oily rags in pockets.
4. Avoid contaminating clothes, particularly underwear, with oil.
5. Heavily soiled clothing and oil-impregnated footwear should not
be worn. Overalls must be cleaned regularly.
6. First Aid treatment should be obtained immediately for open
cuts and wounds.
7. Use barrier creams, applying them before each work period, to
help the removal of oil from the skin.
8. Wash with soap and water to ensure all oil is removed (skin
cleansers and nail brushes will help). Preparations containing
lanolin replace the natural skin oils which have been removed.
9. Do not use petrol, kerosine, diesel fuel, gas oil, thinners or sol-
vents for cleaning skin.
10. If skin disorders develop, obtain medical advice without delay.
11. Where practicable, degrease components prior to handling.
12. Where there is a risk of eye contact, eye protection should be
worn, for example, chemical goggles or face shields; in addition
an eye wash facility should be provided.
(For the United Kingdom, see also HSE Cautionary Notice SHW
397 ªEffects of Mineral Oil on the Skinº.)
ENVIRONMENTAL PROTECTION PRECAUTIONS
Burning used engine oil in small space heaters or boilers can be
recommended only for units of approved design. The heating sys-
tem must meet the requirements of HM Inspectorate of Pollution for
small burners of less than 0.4 MW. If in doubt check with the
appropriate local authority and/or manufacturer of the approved
appliance.
PRECAUTIONS
GI-6
Page 1322 of 1767
Dispose of used oil and used oil filters through authorized waste
disposal contractors to licensed waste disposal sites, or to the
waste oil reclamation trade. If in doubt, contact the local authority
for advice on disposal facilities.
It is illegal to pour used oil on to the ground, down sewers or drains,
or into water courses.
The regulations concerning the pollution of the environment
will vary from country to country.
PRECAUTIONS
Precautions for Engine Oils (Cont'd)
GI-7
Page 1323 of 1767

1.A QUICK REFERENCE INDEX, a black tab (e.g.) is provided on the first page. You can quickly find
the first page of each section by mating it to the section's black tab.
2.THE CONTENTSare listed on the first page of each section.
3.THE TITLEis indicated on the upper portion of each page and shows the part or system.
4.THE PAGE NUMBERof each section consists of two letters which designate the particular section and a
number (e.g. ªBR-5º).
5.THE LARGE ILLUSTRATIONSare exploded views (See below) and contain tightening torques, lubrica-
tion points and other information necessary to perform repairs.
The illustrations should be used in reference to service matters only. When ordering parts, refer to the
appropriatePARTS CATALOG.
6.THE SMALL ILLUSTRATIONSshow the important steps such as inspection, use of special tools, knacks
of work and hidden or tricky steps which are not shown in the previous large illustrations.
Assembly, inspection and adjustment procedures for the complicated units such as the automatic transaxle
or transmission, etc. are presented in a step-by-step format where necessary.
SBR364A
HOW TO USE THIS MANUAL
GI-8
Page 1324 of 1767

7. The followingSYMBOLS AND ABBREVIATIONSare used:
,: Tightening torque
: Should be lubricated with grease.
Unless otherwise indicated, use rec-
ommended multi-purpose grease.
: Should be lubricated with oil.
: Sealing point
: Checking point
: Always replace after every disassem-
bly.
L.H., R.H.: Left-Hand, Right-Hand
FR, RR : Front, Rear
2WD : 2-Wheel Drive
4WD : 4-Wheel Drive
qP: Apply petroleum jelly.
: Apply A.T.F.
A.T.F. : Automatic Transmission Fluid
H: Select with proper thickness.
I: Adjustment is required.
M/T : Manual Transaxle/Transmission
A/C : Air Conditioner
P/S : Power Steering
S.S.T. : Special Service Tools
S.D.S. : Service Data and Specifications
SAE : Society of Automotive Engineers, Inc.
L.H.D. : Left-Hand Drive
R.H.D. : Right-Hand Drive
8. TheUNITSgiven in this manual are primarily expressed as the SI UNIT (International System of Unit),
and alternatively expressed in the metric system and in the yard/pound system.
ªExampleº
Tightening torque:
59-78N×m (6.0 - 8.0 kg-m, 43 - 58 ft-lb)
9.TROUBLE DIAGNOSESare included in sections dealing with complicated components.
10.SERVICE DATA AND SPECIFICATIONSare contained at the end of each section for quick reference of
data.
11. The captionsWARNINGandCAUTIONwarn you of steps that must be followed to prevent personal injury
and/or damage to some part of the vehicle.
IWARNINGindicates the possibility of personal injury if instructions are not followed.
ICAUTIONindicates the possibility of component damage if instructions are not followed.
IBOLD TYPED STATEMENTSexceptWARNINGandCAUTIONgive you helpful information.
HOW TO USE THIS MANUAL
GI-9
Page 1325 of 1767
Sample/Wiring Diagram Ð EXAMPL Ð
IFor Description, refer to GI-10.
YGI001
HOW TO READ WIRING DIAGRAMS
GI-10
Page 1326 of 1767
OPTIONAL SPLICE
SGI942
HOW TO READ WIRING DIAGRAMS
Sample/Wiring Diagram Ð EXAMPL Ð (Cont'd)
GI-11
Page 1327 of 1767

Description
Number Item Description
q1Power conditionIThis shows the condition when the system receives battery positive voltage (can
be operated).
q2Fusible linkIThe double line shows that this is a fusible link.
IThe open circle shows current flow in, and the shaded circle shows current flow
out.
q3Fusible link/fuse locationIThis shows the location of the fusible link or fuse in the fusible link or fuse box.
For arrangement, refer to EL section (ªPOWER SUPPLY ROUTINGº).
q4FuseIThe single line shows that this is a fuse.
IThe open circle shows current flow in, and the shaded circle shows current flow
out.
q5Current ratingIThis shows the current rating of the fusible link or fuse.
q6ConnectorsIThis shows that connector
E3is female and connectorM1is male.
IThe G/R wire is located in the 1A terminal of both connectors.
ITerminal number with an alphabet (1A, 5B, etc.) indicates that the connector is
SMJ connector. Refer to GI-18.
q7Optional spliceIThe open circle shows that the splice is optional depending on vehicle application.
q8SpliceIThe shaded circle shows that the splice is always on the vehicle.
q9Page crossingIThis arrow shows that the circuit continues to an adjacent page.
IThe A will match with the A on the preceding or next page.
q10Common connectorIThe dotted lines between terminals show that these terminals are part of the same
connector.
q11Option abbreviationIThis shows that the circuit is optional depending on vehicle application.
q12RelayIThis shows an internal representation of the relay. For details, refer to EL section
(ªSTANDARDIZED RELAYº).
q13ConnectorsIThis shows that the connector is connected to the body or a terminal with bolt or
nut.
q14Wire colorIThis shows a code for the color of the wire.
B = Black BR = Brown
W = White OR = Orange
R = Red P = Pink
G = Green PU = Purple
L = Blue GY = Gray
Y = Yellow SB = Sky Blue
LG = Light Green CH = Dark Brown
DG = Dark Green
When the wire color is striped, the base color is given first, followed by the stripe
color as shown below:
Example: L/W = Blue with White Stripe
q15Option descriptionIThis shows a description of the option abbreviation used on the page.
q16SwitchIThis shows that continuity exists between terminals 1 and 2 when the switch is in
the A position. Continuity exists between terminals 1 and 3 when the switch is in
the B position.
q17Assembly partsIConnector terminal in component shows that it is a harness incorporated assem-
bly.
q18Cell codeIThis identifies each page of the wiring diagram by section, system and wiring dia-
gram page number.
HOW TO READ WIRING DIAGRAMS
GI-12
Page 1328 of 1767

Number Item Description
q19Current flow arrowIArrow indicates electric current flow, especially where the direction of standard
flow (vertically downward or horizontally from left to right) is difficult to follow.
IA double arrow ªFÐ
Eº shows that current can flow in either direction depending on
circuit operation.
q20System branchIThis shows that the system branches to another system identified by cell code
(section and system).
q21Page crossingIThis arrow shows that the circuit continues to another page identified by cell code.
IThe C will match with the C on another page within the system other than the next
or preceding pages.
q22Shielded lineIThe line enclosed by broken line circle shows shield wire.
q23Component box in wave
lineIThis shows that another part of the component is also shown on another page
(indicated by wave line) within the system.
q24Component nameIThis shows the name of a component.
q25Connector numberIThis shows the connector number.
IThe letter shows which harness the connector is located in.
Example:M: main harness. For detail and to locate the connector, refer to EL sec-
tion (ªMain Harnessº, ªHARNESS LAYOUTº). A coordinate grid is included for com-
plex harnesses to aid in locating connectors.
q26Ground (GND)IThe line spliced and grounded under wire color shows that ground line is spliced
at the grounded connector.
q27Ground (GND)IThis shows the ground connection.
q28Connector viewsIThis area shows the connector faces of the components in the wiring diagram on
the page.
q29Common componentIConnectors enclosed in broken line show that these connectors belong to the
same component.
q30Connector colorIThis shows a code for the color of the connector. For code meaning, refer to wire
color codes, Numberq14of this chart.
q31Fusible link and fuse boxIThis shows the arrangement of fusible link(s) and fuse(s), used for connector
views of ªPOWER SUPPLY ROUTINGº in EL section.
The open square shows current flow in, and the shaded square shows current
flow out.
q32Reference areaIThis shows that more information on the Super Multiple Junction (SMJ) and Joint
Connectors (J/C) exists on the foldout page. Refer to GI-18 for details.
HOW TO READ WIRING DIAGRAMS
Description (Cont'd)
GI-13