Page 577 of 1767

Component Description
The charge air pressure sensor detects pressure in the exit side of
the charge air cooler. The sensor output voltage to the ECM
increases as pressure increases. The charge air pressure sensor
is not used to control the engine system under normal conditions.
ECM Terminals and Reference Value
Specification data are reference values, and are measured between each terminal and ground.
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may damage the
ECM's transistor. Use a ground other than ECM terminals, such as the ground.
TER-
MINAL
NO.WIRE
COLORITEM CONDITION DATA (DC Voltage)
46 GCharge air pressure sen-
sorEngine is running.
Warm-up condition
Idle speedApproximately 2.0V
On Board Diagnosis Logic
Malfunction is detected when ... Check Items (Possible Cause)
IAn excessively high or low voltage from the sensor is sent to
ECM.IHarness or connectors
(The sensor circuit is open or shorted.)
ICharge air pressure sensor
SEF340VA
SEF627RA
DTC 0905 TURBO PRESSUREZD30DDTi
EC-215
Page 578 of 1767
DTC Confirmation Procedure
WITH CONSULT-II
1) Turn ignition switch ªONº.
2) Select ªDATA MONITORº mode with CONSULT-II.
3) Wait at least 1 second.
4) If DTC is detected, go to ªDiagnostic Procedureº, EC-219.
WITHOUT CONSULT-II
1) Turn ignition switch ªONº and wait at least 1 second.
2) Turn ignition switch ªOFFº, wait at least 5 seconds and then turn
ªONº.
3) Perform ªDiagnostic Test Mode II (Self-diagnostic results)º with
ECM.
4) If DTC is detected, go to ªDiagnostic Procedureº, EC-219.
SEF817Y
DTC 0905 TURBO PRESSUREZD30DDTi
EC-216
Page 579 of 1767
Wiring Diagram
LHD MODELS
YEC191A
DTC 0905 TURBO PRESSUREZD30DDTi
EC-217
Page 580 of 1767
RHD MODELS
YEC192A
DTC 0905 TURBO PRESSUREZD30DDTi
Wiring Diagram (Cont'd)
EC-218
Page 581 of 1767

Diagnostic Procedure
1 CHECK CHARGE AIR PRESSURE SENSOR POWER SUPPLY CIRCUIT
1. Stop engine.
2. Disconnect charge air pressure sensor harness connector.
SEF283Z
3. Turn ignition switch ªONº.
4. Check voltage between charge air pressure sensor terminal 1 and ground with CONSULT-II or tester.
SEF306Z
OK or NG
OKEGO TO 3.
NGEGO TO 2.
2 DETECT MALFUNCTIONING PART
Check the following.
IHarness connectors E225, F108
IHarness connectors F135, M842 (RHD models)
IHarness for open or short between charge air pressure sensor and ECM
ERepair open circuit or short to ground or short to power in harness or connectors.
3 CHECK CHARGE AIR PRESSURE SENSOR GROUND CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch ªOFFº.
2. Check harness continuity between charge air pressure sensor terminal 3 and engine ground. Refer to Wiring Diagram.
Continuity should exist.
3. Also check harness for short to ground and short to power.
OK or NG
OKEGO TO 5.
NGEGO TO 4.
DTC 0905 TURBO PRESSUREZD30DDTi
EC-219
Page 582 of 1767

4 DETECT MALFUNCTIONING PART
Check the following.
IHarness connectors E225, F108
IHarness connectors F135, M852 (RHD models)
IHarness for open or short between ECM and charge air pressure sensor
ERepair open circuit or short to ground or short to power in harness or connectors.
5 CHECK CHARGE AIR PRESSURE SENSOR INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Disconnect ECM harness connector.
2. Check harness continuity between ECM terminal 46 and charge air pressure sensor terminal 2. Refer to Wiring Diagram.
Continuity should exist.
3. Also check harness for short to ground and short to power.
OK or NG
OKEGO TO 7.
NGEGO TO 6.
6 DETECT MALFUNCTIONING PART
Check the following.
IHarness connectors E225, F108
IHarness connectors F135, M842 (RHD models)
IHarness for open or short between charge air pressure sensor and ECM
ERepair open circuit or short to ground or short to power in harness or connectors.
7 CHECK CHARGE AIR PRESSURE SENSOR
1. Remove charge air pressure sensor with its harness connector connected.
2. Turn ignition switch ªONº.
3. Use pump to apply pressure to charge air pressure sensor as shown in the figure.
CAUTION:
IAlways calibrate the pressure pump gauge when using it.
IInspection should be done at room temperature [10 - 30ÉC (50 - 86ÉF)].
4. Check the output voltage between charge air pressure sensor terminal 2 and engine ground.
SEF449Z
OK or NG
OKEGO TO 8.
NGEReplace charge air pressure sensor.
DTC 0905 TURBO PRESSUREZD30DDTi
Diagnostic Procedure (Cont'd)
EC-220
Page 583 of 1767
8 CHECK SHIELD CIRCUIT
1. Disconnect charge air pressure sensor sub-harness connectors E225, F108 and ECM harness connector.
2. Check continuity between boost sensor sub-harness connector terminal 15 and ground.
Continuity should exist.
3. Check continuity between ECM terminal 43 and ground.
Continuity should exist.
4. Also check harness for short to power.
OK or NG
OKEGO TO 10.
NGEGO TO 9.
9 DETECT MALFUNCTIONING PART
Check the following.
IHarness connectors E225, F108
IHarness connectors F135, M842 (RHD models)
IHarness for open or short between charge air pressure sensor and ground
IHarness for open or short between ECM and ground
E
10 CHECK INTERMITTENT INCIDENT
Refer to ªTROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENTº, EC-78.
EINSPECTION END
DTC 0905 TURBO PRESSUREZD30DDTi
Diagnostic Procedure (Cont'd)
EC-221
Page 584 of 1767

Description
SYSTEM DESCRIPTION
Sensor Input Signal to ECM ECM Function Actuator
Electronic controlled fuel injection pump Fuel injection signal
EGR volume
controlEGR volume control valve Crankshaft position sensor (TDC) Engine speed
Vehicle speed sensor Vehicle speed
Engine coolant temperature sensor Engine coolant temperature
Ignition switch Start signal
Throttle position sensor Throttle position
Battery Battery voltage
Mass air flow sensor Amount of intake air
Air conditioner switch Air conditioner operation
Electrical load Electrical load signal
PNP switch Park/Neutral position signal
This system controls flow rate of EGR led from exhaust manifold
to intake manifold. The opening of the EGR by-pass passage in the
EGR volume control valve changes to control the flow rate. A
built-in step motor moves the valve in steps corresponding to the
ECM output pulses. The opening of the valve varies for optimum
engine control. The optimum value stored in the ECM is determined
by considering various engine conditions.
The EGR volume control valve remains close under the following
conditions.
IEngine stopped
IEngine starting
ILow engine coolant temperature
IExcessively high engine coolant temperature
IHigh engine speed
IWide open throttle
ILow battery voltage
COMPONENT DESCRIPTION
EGR volume control valve
The EGR volume control valve uses a step motor to control the flow
rate of EGR from exhaust manifold. This motor has four winding
phases. It operates according to the output pulse signal of the
ECM. Two windings are turned ON and OFF in sequence. Each
time an ON pulse is issued, the valve opens or closes, changing
the flow rate. When no change in the flow rate is needed, the ECM
does not issue the pulse signal. A certain voltage signal is issued
so that the valve remains at that particular opening.
SEF908Y
SEF411Y
DTC 1003 EGR VOLUME CONT/VZD30DDTi
EC-222