2002 NISSAN TERRANO Service Repair Manual

14. Tighten side bearing cap bolts.
:83-103N×m (8.5 - 10.5 kg-m, 62 - 76 ft-lb)
15. Install side lock finger in place to prevent rotation during opera-
tion.
16. Check runout of ring gear with a dial indicator.
Runout limit:
0.08 mm (0.0031 in)
IIf backlash varies excessively in different places, the variance
may have resulted from foreign matter caught between the ring
gear and the differential case.
IIf the backlash varies greatly when the runout of the ring gear
is within a specified range, the hypoid gear set or differential
case should be replaced.
17. Check tooth contact. (Refer to PD-49.)
SPD698
SPD247
ASSEMBLY (H233B)
Differential Carrier (Cont'd)
PD-56

Propeller Shaft
GENERAL SPECIFICATIONS
Unit: mm (in)
MODEL ALL H/T WAGON
Portion Front Rear
Propeller shaft
model0F71H 2S80B
Number of joints 2
Coupling
method with
transmissionFlange type Sleeve type
Types of journal
bearingsSolid type (dis-
assembly type)Solid type
Shaft length
(Spider to spi-
der) mm (in)542 (21.34) 725 (28.54) 925 (36.42)
Shaft outer
diameter mm (in)65 (2.56) 65 (2.56)
INSPECTION AND ADJUSTMENT
Front propeller shaft
Unit: mm (in)
Propeller shaft model 0F71H
Journal axial play limit 0.02 (0.0008)
Propeller shaft runout limit 0.6 (0.024)
Measuring point A 126 (4.96)
SPD996
Rear propeller shaft
Unit: mm (in)
Propeller shaft model 2S80B
Journal axial play limit 0.02 (0.0008)
Propeller shaft runout limit 0.6 (0.024)
Measuring point
A 280 (11.02)
B 475 (18.70)
C 280 (11.02)
NPD004
Available snap rings
0F71H models
Unit: mm (in)
Thickness mm (in) ID color Part number
1.99 (0.0783) White 37146-01G00
2.02 (0.0795) Yellow 37147-01G00
2.05 (0.0807) Red 37148-01G00
2.08 (0.0819) Green 37149-01G00
2.11 (0.0831) Blue 37150-01G00
2.14 (0.0843) Light brown 37151-01G00
2.17 (0.0854) Pink 37152-01G00
2.20 (0.0866) No paint 37153-01G00
2S80B models
Thickness mm (in) ID color Part number
1.99 (0.0783) White 37146-C9400
2.02 (0.0795) Yellow 37147-C9400
2.05 (0.0807) Red 37148-C9400
2.08 (0.0819) Green 37149-C9400
2.11 (0.0831) Blue 37150-C9400
2.14 (0.0843) Light Brown 37151-C9400
2.17 (0.0854) Pink 37152-C9400
2.20 (0.0866) No paint 37153-C9400
SERVICE DATA AND SPECIFICATIONS (SDS)
PD-57

Final Drive
GENERAL SPECIFICATIONS
Front final drive R180A
4-pinion
Oil capacity (Approx.)
(Imp pt)1.3 (2-1/4)
Rear final drive H233B
LSD* 4-pinion
Oil capacity (Approx.)
(Imp pt)2.8 (4-7/8)
Gear ratio 4.375
Number of teeth
Ring gear 35
Drive pinion 8
* Limited Slip Differential
INSPECTION AND ADJUSTMENT (R180A)
Ring gear runout
Ring gear runout limit mm (in) 0.05 (0.0020)
Axle bearing adjustment
Axle bearing end play mm (in) 0 - 0.1 (0 - 0.004)
Available axle bearing adjusting shims
Thickness mm (in) Part number
0.10 (0.0039) 38233-01G11
0.20 (0.0079) 38233-01G12
0.30 (0.0118) 38233-01G13
0.40 (0.0157) 38233-01G14
Side gear adjustment
Side gear backlash
(Clearance between side gear to
differential case)
mm (in)0.10 - 0.20
(0.0039 - 0.0079)
Available side gear thrust washers
Thickness mm (in) Part number
0.75 (0.0295) 38424-W2010
0.78 (0.0307) 38424-W2011
0.81 (0.0319) 38424-W2012
0.84 (0.0331) 38424-W2013
0.87 (0.0343) 38424-W2014
0.90 (0.0354) 38424-W2015
0.93 (0.0366) 38424-W2016
0.96 (0.0378) 38424-W2017
Drive pinion height adjustment
Available pinion height adjusting washers
Thickness mm (in) Part number
3.09 (0.1217) 38154-P6017
3.12 (0.1228) 38154-P6018
3.15 (0.1240) 38154-P6019
3.18 (0.1252) 38154-P6020
3.21 (0.1264) 38154-P6021
3.24 (0.1276) 38154-P6022
3.27 (0.1287) 38154-P6023
3.30 (0.1299) 38154-P6024
3.33 (0.1311) 38154-P6025
3.36 (0.1323) 38154-P6026
3.39 (0.1335) 38154-P6027
3.42 (0.1346) 38154-P6028
3.45 (0.1358) 38154-P6029
3.48 (0.1370) 38154-P6030
3.51 (0.1382) 38154-P6031
3.54 (0.1394) 38154-P6032
3.57 (0.1406) 38154-P6033
3.60 (0.1417) 38154-P6034
3.63 (0.1429) 38154-P6035
3.66 (0.1441) 38154-P6036
Drive pinion preload adjustment
Drive pinion bearing preload
adjusting methodAdjusting washer and spacer
Drive pinion preload
N×m (kg-cm, in-lb)
With front oil seal 1.1 - 1.7 (11 - 17, 9.5 - 14.8)
Available drive pinion preload adjusting washers
Thickness mm (in) Part number
6.59 (0.2594) 38127-01G00
6.57 (0.2587) 38127-01G01
6.55 (0.2579) 38127-01G02
6.53 (0.2571) 38127-01G03
6.51 (0.2563) 38127-01G04
6.49 (0.2555) 38127-01G05
6.47 (0.2547) 38127-01G06
6.45 (0.2539) 38127-01G07
6.43 (0.2531) 38127-01G08
6.41 (0.2524) 38127-01G09
6.39 (0.2516) 38127-01G10
6.37 (0.2508) 38127-01G11
6.35 (0.2500) 38127-01G12
6.33 (0.2492) 38127-01G13
6.31 (0.2484) 38127-01G14
Available drive pinion preload adjusting spacers
Length mm (in) Part number
52.20 (2.0551) 38130-G2300
52.40 (2.0630) 38131-G2301
52.60 (2.0709) 38132-G2302
52.80 (2.0787) 38133-G2303
53.00 (2.0866) 38134-G2304
53.20 (2.0945) 38135-G2305
SERVICE DATA AND SPECIFICATIONS (SDS)
PD-58

Side bearing adjustment
Differential carrier assembly turning
resistance N (kg, lb)34.3 - 39.2
(3.5 - 4.0, 7.7 - 8.8)
Side bearing adjusting method Adjusting shim
Available side retainer adjusting shims
Thickness mm (in) Part number
0.20 (0.0079) 38453-01G00
0.25 (0.0098) 38453-01G01
0.30 (0.0118) 38453-01G02
0.40 (0.0157) 38453-01G03
0.50 (0.0197) 38453-01G04
Total preload adjustment
Total preload N×m (kg-cm, in-lb) 1.2 - 2.3 (12 - 23, 8.7 - 20.0)
Ring gear backlash mm (in) 0.13 - 0.18 (0.0051 - 0.0071)
INSPECTION AND ADJUSTMENT (H233B)
Ring gear runout
Ring gear runout limit mm (in) 0.08 (0.0031)
Differential torque adjustment
Differential torque
N×m (kg-m, ft-lb)353 - 392
(36 - 40, 260 - 289)
Number of discs and plates
Friction disc 5
Friction plate 6
Spring disc 1
Spring plate 1
Wear limit of plate and disc
mm (in)0.1 (0.004)
Allowable warpage of friction disc
and plate mm (in)0.05 - 0.15 (0.0020 - 0.0059)
Available discs and plates
Part name Thickness mm (in) Part number
Friction disc1.48 - 1.52
(0.0583 - 0.0598)38433-C6000
1.58 - 1.62
(0.0622 - 0.0638)38433-C6001
Friction plate1.48 - 1.52
(0.0583 - 0.0598)38432-C6000
Spring disc1.48 - 1.52
(0.0583 - 0.0598)38436-C6000
Spring plate1.48 - 1.52
(0.0583 - 0.0598)38435-C6010
Drive pinion height adjustment
Available pinion height adjusting washers
Thickness mm (in) Part number
2.58 (0.1016) 38151-01J00
2.61 (0.1028) 38151-01J01
2.64 (0.1039) 38151-01J02
2.67 (0.1051) 38151-01J03
2.70 (0.1063) 38151-01J04
2.73 (0.1075) 38151-01J05
2.76 (0.1087) 38151-01J06
2.79 (0.1098) 38151-01J07
2.82 (0.1110) 38151-01J08
2.85 (0.1122) 38151-01J09
2.88 (0.1134) 38151-01J10
2.91 (0.1146) 38151-01J11
2.94 (0.1157) 38151-01J12
2.97 (0.1169) 38151-01J13
3.00 (0.1181) 38151-01J14
3.03 (0.1193) 38151-01J15
3.06 (0.1205) 38151-01J16
3.09 (0.1217) 38151-01J17
3.12 (0.1228) 38151-01J18
3.15 (0.1240) 38151-01J19
3.18 (0.1252) 38151-01J60
3.21 (0.1264) 38151-01J61
3.24 (0.1276) 38151-01J62
3.27 (0.1287) 38151-01J63
3.30 (0.1299) 38151-01J64
3.33 (0.1311) 38151-01J65
3.36 (0.1323) 38151-01J66
3.39 (0.1335) 38151-01J67
3.42 (0.1346) 38151-01J68
3.45 (0.1358) 38151-01J69
3.48 (0.1370) 38151-01J70
3.51 (0.1382) 38151-01J71
3.54 (0.1394) 38151-01J72
3.57 (0.1406) 38151-01J73
3.60 (0.1417) 38151-01J74
3.63 (0.1429) 38151-01J75
3.66 (0.1441) 38151-01J76
SERVICE DATA AND SPECIFICATIONS (SDS)
Final Drive (Cont'd)
PD-59

Drive pinion preload adjustment
Drive pinion bearing preload adjusting
methodAdjusting shim and spacer
Drive pinion preload
N×m (kg-cm, in-lb)1.4 - 1.7 (14 - 17, 12 - 15)
Without front oil seal 1.2 - 1.5 (12 - 15, 10 - 13)
Available drive pinion preload adjusting shims
Thickness mm (in) Part number
2.31 (0.0909) 38125-82100
2.33 (0.0917) 38126-82100
2.35 (0.0925) 38127-82100
2.37 (0.0933) 38128-82100
2.39 (0.0941) 38129-82100
2.41 (0.0949) 38130-82100
2.43 (0.0957) 38131-82100
2.45 (0.0965) 38132-82100
2.47 (0.0972) 38133-82100
2.49 (0.0980) 38134-82100
2.51 (0.0988) 38135-82100
2.53 (0.0996) 38136-82100
2.55 (0.1004) 38137-82100
2.57 (0.1012) 38138-82100
2.59 (0.1020) 38139-82100
Available drive pinion preload adjusting spacers
Length mm (in) Part number
4.50 (0.1772) 38165-76000
4.75 (0.1870) 38166-76000
5.00 (0.1969) 38167-76000
5.25 (0.2067) 38166-01J00
5.50 (0.2165) 38166-01J10
Total preload adjustment
Total preload
N×m (kg-cm, in-lb)1.7 - 2.5 (17 - 25, 15 - 22)
Ring gear backlash mm (in) 0.15 - 0.20 (0.0059 - 0.0079)
Side bearing adjusting method Side adjuster
SERVICE DATA AND SPECIFICATIONS (SDS)
Final Drive (Cont'd)
PD-60

REAR AXLE &
REAR SUSPENSION
SECTION
RA
CONTENTS
PRECAUTIONS AND PREPARATION............................2
Precautions ..................................................................2
Preparation ..................................................................2
REAR AXLE AND REAR SUSPENSION........................4
CHECK AND ADJUSTMENT..........................................5
Rear Axle and Rear Suspension Parts .......................5
Rear Wheel Bearing ....................................................5
REAR AXLE.....................................................................6
Components.................................................................6
Removal .......................................................................7
Inspection.....................................................................8Installation ....................................................................9
REAR AXLE AND REAR SUSPENSION......................12
Removal and Installation ...........................................12
REAR SUSPENSION.....................................................13
Components...............................................................13
Coil Spring Shock Absorber ......................................14
Upper Link, Lower Link and Panhard Rod ................14
Stabilizer Bar .............................................................15
SERVICE DATA AND SPECIFICATIONS (SDS)..........16
General Specifications ...............................................16
Inspection and Adjustment ........................................16

Precautions
IWhen installing each rubber part, final tightening must be car-
ried out under unladen condition* with tires on ground.
* Fuel, radiator coolant and engine oil full. Spare tire, jack,
hand tools and mats in designated positions.
IUse Tool when removing or installing brake tubes.
IIf suspension or suspension parts are dismounted, check wheel
alignment and adjust if necessary.
IDo not jack up vehicle at lower link.
Preparation
SPECIAL SERVICE TOOLS
*: Special tool or commercial equivalent
Tool number
Tool nameDescription
GG94310000*
Flare nut torque wrench
Removing or installing brake piping
KV40101000*
Axle stand
Removing rear axle shaft
ST36230000*
Sliding hammer
Removing rear axle shaft
ST38020000
Bearing lock nut wrench
Removing wheel bearing lock nut
KV401-06700-B
Rear axle shaft bearing
puller
Remove wheel bearing and ABS rotor
NI-110
Rear axle shaft guide
Installing rear axle shaft
SBR820B
PRECAUTIONS AND PREPARATION
RA-2

Tool number
Tool nameDescription
NI-104
Rear axle bearing
removal installation kit
Install and remove rear wheel bearing and
shaft
PRECAUTIONS AND PREPARATION
Preparation (Cont'd)
RA-3