Page 641 of 1767

10 CHECK ECM RELAY
1. Apply 12V direct current between ECM relay terminals 1 and 2.
2. Check continuity between ECM relay terminals 3 and 5, 6 and 7.
SEF296X
OK or NG
OKEGO TO 13.
NGEReplace ECM relay.
11 CHECK INTAKE AIR CONTROL VALVE CONTROL SOLENOID VALVE OUTPUT SIGNAL CIRCUIT FOR OPEN OR
SHORT
1. Turn ignition switch ªOFFº.
2. Disconnect ECM harness connector.
3. Check harness continuity between ECM terminal 2 and intake air control valve control solenoid valve terminal 1. Refer to Wiring
Diagram.
Continuity should exist.
4. Also check harness for short to ground and short to power.
OK or NG
OKEGO TO 13.
NGEGO TO 12.
12 DETECT MALFUNCTIONING PART
Check the following.
IHarness connectors E227, F106
IHarness connectors F135, M842 (RHD models)
IHarness for open or short between swirl control valve control solenoid valve and ECM
ERepair open circuit or short to ground or short to power in harness or connectors.
INTAKE AIR CONTROL VALVE CONTROL SOLENOID
VA LV EZD30DDTi
Diagnostic Procedure (Cont'd)
EC-279
Page 642 of 1767
13 CHECK INTAKE AIR CONTROL VALVE CONTROL SOLENOID VALVE
1. Apply 12V direct current between intake air control valve control solenoid valve terminals.
2. Check air passage continuity of intake air control valve control solenoid valve under the following conditions.
SEF335X
OK or NG
OKEGO TO 14.
NGEReplace intake control valve control solenoid valve.
14 CHECK INTERMITTENT INCIDENT
Perform ªTROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENTº, EC-78.
EINSPECTION END
INTAKE AIR CONTROL VALVE CONTROL SOLENOID
VA LV EZD30DDTi
Diagnostic Procedure (Cont'd)
EC-280
Page 643 of 1767
Description
The load from the variable nozzle turbocharger control solenoid
valve controls the actuator. By changing the variable nozzle vane
opening through the rods, the intake air volume is adjusted.
The variable nozzle turbocharger control solenoid valve is moved
by ON/OFF pulse from the ECM. The longer the ON pulse, the
charge air pressure rises.
CONSULT-II Reference Value in Data Monitor
Mode
Specification data are reference values.
MONITOR ITEM CONDITION SPECIFICATION
VNT S/V 1IEngine: After warming up
IAir conditioner switch: ªOFFº
IShift lever: Neutral position
INo-loadIdle Approx. 56%
2,000 rpm Approx. 20%
SEF453Z
MEC014E
VARIABLE NOZZLE TURBOCHARGER CONTROL
SOLENOID VALVEZD30DDTi
EC-281
Page 644 of 1767
ECM Terminals and Reference Value
Specification data are reference values, and are measured between each terminal and ground.
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may damage the
ECM's transistor. Use a ground other than ECM terminals, such as the ground.
TER-
MINAL
NO.WIRE
COLORITEM CONDITION DATA (DC Voltage)
101 YVariable nozzle turbo-
charger control solenoid
valveEngine is running.
Warm-up condition
Idle speedApproximately 6.8V
SEF253Z
Engine is running.
Warm-up condition
Engine speed is 2,000 rpmApproximately 11V
SEF254Z
VARIABLE NOZZLE TURBOCHARGER CONTROL
SOLENOID VALVEZD30DDTi
EC-282
Page 645 of 1767
Wiring Diagram
YEC201A
VARIABLE NOZZLE TURBOCHARGER CONTROL
SOLENOID VALVEZD30DDTi
EC-283
Page 646 of 1767
Diagnostic Procedure
1 CHECK OVERALL FUNCTION
1. Start engine and let it idle.
2. Make sure that variable nozzle turbocharger control actuator rod moves when revving engine up to 3,000 rpm and returning to
idle.
MEC015E
OK or NG
OKEINSPECTION END
NGEGO TO 2.
2 CHECK VACUUM SOURCE
1. Turn ignition switch ªOFFº.
2. Disconnect vacuum hose connected to variable nozzle turbocharger control actuator.
3. Start engine and let it idle.
4. Check vacuum hose for vacuum existence.
MEC016EVacuum should exist.
OK or NG
OKEGO TO 3.
NGEGO TO 5.
VARIABLE NOZZLE TURBOCHARGER CONTROL
SOLENOID VALVEZD30DDTi
EC-284
Page 647 of 1767
3 CHECK VARIABLE NOZZLE TURBOCHARGER CONTROL ACTUATOR
1. Turn ignition switch ªOFFº.
2. Install a vacuum pump to variable nozzle turbocharger control actuator.
3. Make sure that the variable nozzle turbocharger control actuator rod moves smoothly when applying vacuum of þ53.3 kPa (þ533
mbar, þ400 mmHg, þ15.75 inHg) and releasing it.
MEC017E
OK or NG
OKEGO TO 4.
NGEReplace turbocharger assembly.
4 CHECK VACUUM HOSE
1. Turn ignition switch ªOFFº.
2. Check vacuum hoses and vacuum gallery for clogging, cracks or improper connection.
SEF109L
OK or NG
OKEGO TO 9.
NGERepair or replace vacuum hoses and vacuum gallery.
VARIABLE NOZZLE TURBOCHARGER CONTROL
SOLENOID VALVEZD30DDTi
Diagnostic Procedure (Cont'd)
EC-285
Page 648 of 1767
5 CHECK VACUUM HOSE
1. Turn ignition switch ªOFFº.
2. Check vacuum hoses and vacuum gallery for clogging, cracks or improper connection.
SEF109L
OK or NG
OKEGO TO 6.
NGERepair or replace vacuum hoses and vacuum gallery.
6 CHECK VARIABLE NOZZLE TURBOCHARGER CONTROL SOLENOID VALVE POWER SUPPLY CIRCUIT
1. Turn ignition switch ªOFFº.
2. Disconnect variable nozzle turbocharger control solenoid valve harness connector.
MEC014E
3. Turn ignition switch ªONº.
4. Check voltage between variable nozzle turbocharger control solenoid valve terminal 2 and ground with CONSULT-II or tester.
MEC985DVoltage: Battery voltage
OK or NG
OKEGO TO 8.
NGEGO TO 7.
VARIABLE NOZZLE TURBOCHARGER CONTROL
SOLENOID VALVEZD30DDTi
Diagnostic Procedure (Cont'd)
EC-286