Page 745 of 1767

Diagnostic Procedure
INSPECTION START
CHECK FOR AIR IN FUEL FILTER.
1. Move priming pump up and down to
purge air from fuel filter.
2. Perform ªDIAGNOSTIC TROUBLE
CODE CONFIRMATION PROCE-
DUREº.
CHECK POWER SUPPLY.
1. Turn ignition switch to ªLOCKº position.
2. Disconnect TVC and shut-off (injection
timing control valve) harness connec-
tor.
3. Turn ignition switch to ªONº position.
4. Check voltage between TVC and shut-
off (injection timing control valve) con-
nector terminalq
9and engine ground
with CONSULT-II or tester.
Voltage: Battery voltage
OK
ENG
Check the following:
IHarness connector
M787,F66
I20A fuse
IECM relay
IHarness for open or
short-circuit between
TVC and shut-off (injec-
tion timing control valve)
harness connector and
fuse box.
If NG, replace 20A fuse or
ECM relay, harness or con-
nectors.
CHECK OUTPUT SIGNAL CIRCUIT.
1. Turn ignition switch to ªLOCKº position.
2. Disconnect ECM harness connector.
3. Check harness continuity between TVC
and shut-off (injection timing control
valve) connector terminalq
8and ECM
terminals
202. Refer to wiring dia-
gram.
Continuity should exist.
If OK, check harness for short-circuit.
OK
ENG
Check the following:
IHarness for open or
short-circuit between
TVC and shut-off (injec-
tion timing control valve)
and ECM
If NG, repair harness or
connectors.
CHECK GROUND CIRCUIT.
1. Disconnect ECM harness connector.
2. Check harness continuity between
ECM connector terminal
349and TVC
and shut-off (injection timing control
valve) connector terminalq
10. Refer to
wiring diagram.
Continuity should exist.
If OK, check harness of short-circuit.
OK
ENG
Repair harness or connec-
tors
qA
YEC256A
NEF463
MEC947D
H
H
H
H
H
DTC P0216 INJ TIMING CONT/V, DTC P1246 F/INJ TIMG F/BTD27Ti
EC-383
Page 746 of 1767
qA
CHECK COMPONENT
[TVC and shut-off (Injection timing control
valve)].
Refer to ªCOMPONENT INSPECTIONº on
page EC-384.
OK
ENG
Replace injection timing
control valve.
Disconnect and reconnect harness con-
nectors in the circuit. Then retest.
Trouble is not fixed.
Check ECM pin terminals for damage and
check the connection of ECM harness
connector. Reconnect ECM harness con-
nector and retest.
INSPECTION END
Component Inspection
[TVC AND SHUT-OFF (INJECTION TIMING CONTROL
VALVE)]
1. Disconnect TVC and shut-off (injection timing control valve)
harness connector.
2. Check resistance between terminalsq
9andq10.
Resistance: Approximately 15W[at 25ÉC (77ÉF)]
If NG, replace injection timing control valve.
MEC958D
H
H
H
H
DTC P0216 INJ TIMING CONT/V, DTC P1246 F/INJ TIMG F/BTD27Ti
Diagnostic Procedure (Cont'd)
EC-384
Page 747 of 1767

Component Description
CRANKSHAFT POSITION SENSOR (TDC)
The crankshaft position sensor (TDC) monitors engine speed by
means of signals from the sensing plate (with four protrusions)
installed to the clutch housing. The datum signal output is detected
at ATDC 30É and sent to the ECM. The sensor signal is used for
fuel injection control and fuel injection timing control.
On Board Diagnosis Logic
DTC Malfunction is detected when ....Check Items
(Possible cause)
P0335
0407IAn improper signal from the sensor is detected by
ECM during engine running and cranking.IHarness or connectors
(The sensor circuit is open)
ICrankshaft position sensor (TDC)
DTC Confirmation Procedure
IIf DTC P1240 is displayed same time, perform trouble diag-
nosis for DTC P1240 first.
IBefore performing the following procedure, confirm that
battery voltage is more than 9V.
WITH CONSULT-II
1) Turn ignition switch to ªONº position and select ªDATA MONI-
TORº mode with CONSULT-II.
2) Start engine and run it for at least 3 seconds at above 1,200
rpm.
WITHOUT CONSULT-II
1) Start engine and run it for at least 3 seconds at above 1,200
rpm.
2) Turn ignition switch to ªLOCKº position, wait at least 5 seconds
and then turn to ªONº position.
3) Perform ªDiagnostic Test Mode IIº (Self-diagnostic results).
NEF710
NEF711
DTC P0335 CRANK POS SEN (TDC)TD27Ti
EC-385
Page 748 of 1767
Wiring Diagram
YEC146A
DTC P0335 CRANK POS SEN (TDC)TD27Ti
EC-386
Page 749 of 1767

Diagnostic Procedure
INSPECTION START
CHECK INPUT SIGNAL CIRCUIT.
1. Turn ignition switch to ªLOCKº position.
2. Disconnect crankshaft position sensor
(TDC) and ECM harness connectors.
3. Check continuity between ECM termi-
nal
344and crankshaft position sen-
sor connector terminalq
2. Refer to wir-
ing diagram.
Continuity should exist.
If OK, check harness for short-circuit.
OK
ENG
Check the following:
IHarness for open-circuit
between ECM and
crankshaft position sen-
sor (TDC).
If NG, repair harness or
connectors.
CHECK GROUND CIRCUIT-I.
Check harness continuity between crank-
shaft position sensor connector terminalq
1
and ECM terminals331. Refer to wiring
diagram.
Continuity should exist.
If OK, check harness for short-circuit.
OK
ENG
Check the following:
IHarness for open-circuit
between crankshaft
position sensor (TDC)
harness connector and
ECM
If NG, repair harness or
connectors.
CHECK GROUND CIRCUIT-II.
Check harness continuity between crank-
shaft position sensor connector terminalq
3
and ECM terminal332. Refer to wiring
diagram.
Continuity should exist.
If OK, check harness for short-circuit.
OK
ENG
Check the following:
IHarness for open-circuit
between crankshaft
position sensor (TDC)
and engine ground.
If NG, repair harness or
connectors.
CHECK COMPONENT
[Crankshaft position sensor (TDC)].
Refer to ªCOMPONENT INSPECTIONº,
EC-388.
OK
ENG
Replace crankshaft posi-
tion sensor (TDC).
Disconnect and reconnect harness con-
nectors in the circuit. Then retest.
Trouble is not fixed.
Check ECM pin terminals for damage and
check the connection of ECM harness
connector. Reconnect ECM harness con-
nector and retest.
INSPECTION END
NEF712
NEF591
H
H
H
H
H
H
H
DTC P0335 CRANK POS SEN (TDC)TD27Ti
EC-387
Page 750 of 1767
Component Inspection
CRANKSHAFT POSITION SENSOR (TDC)
1. Disconnect crankshaft position sensor (TDC) harness connec-
tor.
2. Loosen the fixing bolt of the sensor.
3. Remove the sensor.
4. Visually check the sensor for chipping.
5. Check resistance between terminalsq
1andq2.
Resistance: Approximately 900W
[at 25ÉC (77ÉF)]
If NG, replace crankshaft position sensor (TDC).
CAUTION
Do not use any crankshaft position sensor (TDC) that has been
dropped or physically damaged.
Use only new one.
NEF716
MEC965D
DTC P0335 CRANK POS SEN (TDC)TD27Ti
EC-388
Page 751 of 1767

System Description
GLOW CONTROL
Engine coolant temperature sensorEEngine coolant temperature
ECMEGlow relayEGlow plugs
Ignition switchEStart signalEGlow lamp
IPre-glow
When the ignition switch is turned on the ON position, the glow
indicator lamp will turn ON and pre-glow starts.
The glow relay is turned ON continuously. The ON time of both
the glow indicator lamp and the glow relay is determined by the
engine coolant temperature. Pre-glow ends when the pre-glow
time elapses or when the engine is started.
IIntermediate glow
Intermediate glow starts when the pre-glow time has elapsed
and the engine has not been started. The glow relay is turned
ON intermittently. Intermediate glow ends when the intermedi-
ate glow time has elapsed, or when the engine is started.
IAfter-glow
After-glow starts as soon as the engine is running and the
engine coolant temperature is below 50ÉC (122ÉF). The glow
relay is turned on continuously. After-glow ends when the after-
glow time elapses, or when the engine coolant temperature
exceeds 50ÉC (122ÉF).
MEC972D
DTC P0380 GLOW RELAY, DTC P0381 GLOW LAMPTD27Ti
EC-389
Page 752 of 1767

Component Description
GLOW PLUG
The glow plug is provided with a ceramic heating element to obtain
a high-temperature resistance. It glows in response to a signal sent
from the ECM, allowing current to flow through the glow plug via the
glow relay.
On Board Diagnosis Logic
DTC Malfunction is detected when ....Check Items
(Possible cause)
P0380
0803IGlow relay signal circuit is open or shorted.IHarness or connectors
(The glow relay signal circuit is open or shorted.)
IGlow relay
P0381
0908IGlow indicator lamp circuit is open or shorted.IHarness or connectors
(The glow indicator lamp circuit is open or shorted.)
IGlow lamp
DTC Confirmation Procedure
WITH CONSULT-II
1) Turn ignition switch ªONº position.
2) Select ªDATA MONITORº mode with CONSULT-II.
3) Wait for at least 5 seconds.
WITHOUT CONSULT-II
1) Turn ignition switch ªONº position and then wait for at least 5
seconds.
2) Turn ignition switch OFF, wait for at least 5 seconds and then
turn on.
3) Perform ªDiagnostic Test Mode IIº (Self-diagnostic results).
SEF857S
DTC P0380 GLOW RELAY, DTC P0381 GLOW LAMPTD27Ti
EC-390