Page 657 of 1767
Special Service Tools
Tool number
Tool nameDescription
KV11229352
Measuring device
q
1KV11229350
Holder
q
2KV11229360
Nut
q
3KV11229370
Pin
q
4KV11254410
Dial gauge
NT570
Measuring set length of plunger spring
ST16540000
Pulley holder
NT628
Removing injection pump drive gear
a: 68 mm (2.68 in)
b: 8 mm (0.31 in)
KV11289004
Nozzle cleaning kit
q
1KV11290012
Box
q
2KV11290110
Brush
q
3KV11290122
Nozzle oil sump scraper
q
4KV11290140
Nozzle needle tip cleaner
q
5KV11290150
Nozzle seat scraper
q
6KV11290210
Nozzle holder
q
7KV11290220
Nozzle hole cleaning
needle
NT296
KV11290632
Nozzle oil sump scraper
NT294
KV11292010
Nozzle centering device
NT293
PRECAUTIONS AND PREPARATIONTD27Ti
EC-295
Page 658 of 1767
Tool number
Tool nameDescription
KV11100300
Nozzle holder socket
No. 2-4 injection nozzle
holder socket
NT563
KV111-05700
No. 1 injection nozzle
holder socket
NT648
PRECAUTIONS AND PREPARATIONTD27Ti
Special Service Tools (Cont'd)
EC-296
Page 659 of 1767
Engine Fuel & Emission Control System
MEC031E
PRECAUTIONS AND PREPARATIONTD27Ti
EC-297
Page 660 of 1767
Precautions
IBefore connecting or disconnecting the ECM harness
connector, turn ignition switch OFF and disconnect nega-
tive battery terminal. Failure to do so may damage the ECM
because battery voltage is applied to ECM even if ignition
switch is turned off.
IWhen connecting ECM harness connector, tighten secur-
ing bolt until the gap between orange indicators disap-
pears.
: 3.0 - 5.0 N×m (0.3 - 0.5 kg-m, 26 - 43 in-lb)
IWhen connecting ECM harness connector, open the ports
on harness connector then meet the ports with the pins on
ECM as shown. Push slider on harness connector until it
stops.
IBefore replacing ECM, perform Terminals and Reference
Value inspection and make sure ECM functions properly.
Refer to EC-346.
SEF289H
SEF308Q
NEF754
NEF755
MEF040D
PRECAUTIONS AND PREPARATIONTD27Ti
EC-298
Page 661 of 1767
IIf MI illuminates or flashes irregularly while the engine is
running, water may have accumulated in fuel filter. Drain
water from fuel filter. If this does not correct the problem,
perform specified trouble diagnostic procedures.
IAfter performing each TROUBLE DIAGNOSIS, perform
ªOVERALL FUNCTION CHECKº or ªDTC (Diagnostic
Trouble Code) CONFIRMATION PROCEDUREº.
The DTC should not be displayed in the ªDTC CONFIRMA-
TION PROCEDUREº if the repair is successful. The ªOVER-
ALL FUNCTION CHECKº should indicate a good result if
the repair is completed successfully.
IWhen measuring ECM signals with a circuit tester, never
allow the two tester probes to contact.
Accidental contact of probes will cause a short circuit and
damage the ECM power transistor.
SAT652J
SEF348N
PRECAUTIONS AND PREPARATIONTD27Ti
Precautions (Cont'd)
EC-299
Page 662 of 1767
Engine Control Component Parts Location
YEC234A
ENGINE AND EMISSION CONTROL OVERALL SYSTEMTD27Ti
EC-300
Page 663 of 1767
NEF757
ENGINE AND EMISSION CONTROL OVERALL SYSTEMTD27Ti
Engine Control Component Parts Location
(Cont'd)
EC-301
Page 664 of 1767
Circuit Diagram
YEC140A
ENGINE AND EMISSION CONTROL OVERALL SYSTEMTD27Ti
EC-302