1995 JEEP YJ Service And Repair Manual

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Page 481 of 2158

JEEP YJ 1995 Service And Repair Manual FOG LAMP DIAGNOSIS
JLAMPSÐYJ VEHICLES 8L - 21

Page 482 of 2158

JEEP YJ 1995 Service And Repair Manual SERVICE PROCEDURES
INDEX
page page
Back-Up/Rear Turn Signal/Tail Lamp Bulb
ReplacementÐYJ....................... 28
Center High Mounted Stop Lamp (CHMSL)ÐYJ . . 28
Daytime Running Lights (Canada Onl

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JEEP YJ 1995 Service And Repair Manual HEADLAMP/FOG LAMP ADJUSTMENT USING
ALIGNMENT SCREENÐYJ
ALIGNMENT SCREEN PREPARATION
(1) Position vehicle on a level surface perpendicu-
lar to a flat wall 7.62 meters (25 ft) away from front
of headl

HEADLAMP/FOG LAMP ADJUSTMENT USING
ALIGNMENT SCREENÐYJ
ALIGNMENT SCREEN PREPARATION
(1) Position vehicle on a level surface perpendicu-
lar to a flat wall 7.62 meters (25 ft) away from front
of headlamp lens (Fig. 1).
(2) If necessary, tape a line on the floor 7.62
meters (25 ft) away from and parallel to the wall.
(3) Measure from the floor up 1.27 meters (5 ft)
and tape a line on the wall at the centerline of the
vehicle. Sight along the centerline of the vehicle
(from rear of vehicle forward) to verify accuracy of
the line placement.
(4) Rock vehicle side-to-side three times to allow
suspension to stabilize.
(5) Jounce front suspension three times by pushing
downward on front bumper and releasing.
(6) Measure the distance from the center of head-
lamp lens to the floor. Transfer measurement to the
alignment screen (with tape). Use this line for up/
down adjustment reference.
(7) Measure distance from the centerline of the ve-
hicle to the center of each headlamp being aligned.
Transfer measurements to screen (with tape) to each
side of vehicle centerline. Use these lines for left/
right adjustment reference.
ADJUSTMENT
(1) Remove screws and both headlamp bezels.
(2) Clean front of the headlamps.
(3) Place headlamps on LOW beam.
(4) Cover front of the headlamp that is not being
adjusted.
(5) Turn vertical adjustment screw (Fig. 2) until
the headlamp beam pattern on screen/wall is similar
to the pattern depicted in Figure 1.
When using a headlamp aiming screen:
²Adjust the headlamps so that the beam horizontal
position is at 0.
²Adjust the beam vertical position is 25 mm (1 in)
downward from the lamp horizontal centerline.
(6) Rotate the horizontal adjustment screw until
the headlamp beam pattern on the aiming screen/
wall similar to the pattern in Figure 1.
(7) Cover front of the headlamp that has been ad-
justed and adjust the other headlamp beam as in-
structed above.
(8) Install headlamp bezels. Tighten the screws se-
curely.
FOG LAMP ADJUSTMENT
Prepare an alignment screen. Refer to Alignment
Screen Preparation paragraph in this section. A prop-
erly aligned fog lamp will project a pattern on the
alignment screen 100 mm (4 in.) below the fog lamp
centerline and straight ahead (Fig. 3)
HEADLAMP BULB REPLACEMENTÐYJ
(1) Remove the screws and the headlamp bezel
(Fig. 4).
(2) Remove the screws and headlamp bulb retain-
ing ring.
(3) Disconnect the headlamp bulb wire harness
connector and remove the bulb from the bucket.
INSTALLATION
(1) Position the bulb in the bucket and connect the
wire harness connector.
(2) Position retaining ring on the headlamp bulb
and install screws.
(3) Install the headlamp bezel. Tighten the screws
securely.
FOG LAMPSÐYJ
Fog lamps are turned OFF by the circuit relay
when the high beam driving lamps are turned ON.
Fog lamps may be operated ONLY when low beam
headlamps are ON. If the headlamps are switched to
high beam, the low beam lamps and fog lamps will
turn OFF. The fog lamps will go back on when the
high beams are switched OFF.
The indicator lamp on the fog lamp switch will go:
²OFF when the high beams lamps are switched
ON.
²ON when the high beam lamps are switched OFF.
FOG LAMP BULB REPLACEMENT
CAUTION: Do not touch the bulb glass with fingers
or other oily surfaces. Reduced bulb life will result.
(1) Remove the screws that attach the stone shield
and the reflector to the lamp housing. Remove the
stone shield and reflector from the lamp housing
(Fig. 5).
(2) Remove the bulb/element holder from the lens/
reflector.
Fig. 2 Headlamp Beam Adjustment Screws
JLAMPSÐYJ VEHICLES 8L - 23

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JEEP YJ 1995 Service And Repair Manual (3) Remove the bulb/element from the holder.
INSTALLATION
(1) Use a clean cloth to install a replacement bulb
holder.(2) Install the bulb holder in the lens/reflector.
(3) Position the stone shield an

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JEEP YJ 1995 Service And Repair Manual FOG LAMP REPLACEMENTÐYJ
REMOVAL
(1) Disconnect the fog lamp wire harness connec-
tor.
(2) Remove the fog lamp nut(s), washers(s) and
bolt(s) from the support bracket (Fig. 5 and 6).
(3) Remove the fo

Page 486 of 2158

JEEP YJ 1995 Service And Repair Manual HEADLAMP SWITCHÐYJ
To remove or replace the headlamp switch, refer to
Group 8E, Instrument Panel and Gauges.
FOG LAMP SWITCH REPLACEMENTÐYJ
REMOVAL
The fog lamp switch is located on the instrument
p

HEADLAMP SWITCHÐYJ
To remove or replace the headlamp switch, refer to
Group 8E, Instrument Panel and Gauges.
FOG LAMP SWITCH REPLACEMENTÐYJ
REMOVAL
The fog lamp switch is located on the instrument
panel at the right of the steering column. The fog
lamp circuit relay is located below the left headlamp.
(1) Disconnect the battery negative cable.
(2) Remove the I/P shroud retaining screws (Fig. 9).
(3) Move the I/P shroud toward the steering wheel.
(4) Apply upward force to the I/P shroud and
downward force to the indicator panel. This will re-
lease the indicator panel holding tabs (Fig. 10).
(5) Remove the shroud from the instrument panel.
(6) Remove the fog lamp switch retaining screws.
(7) Disconnect the wire harness connector from the
fog lamp switch.
(8) Remove the fog lamp switch from the instru-
ment panel cavity.
INSTALLATION
(1) Position the fog lamp switch in the instrument
panel cavity and connect the wire harness connector
to the switch.
(2) Install the fog lamp switch retaining screws.
Tighten the screws securely.
(3) Position the I/P shroud under the steering col-
umn.
(4) Slide the indicator panel holding tabs into the
shroud notches.
(5) Place the assembled I/P shroud over the indica-
tor lamp foam gasket.The foam gasket located on the back side of
the indicator panel overlay is fragile. If it is ei-
ther torn or distorted, replace it.
(6) Install and tighten the indicator panel retain-
ing screws.
(7) Install the remaining shroud screws. Tighten
the screws securely.
(8) Connect the battery negative cable.
HEADLAMP DIMMER SWITCH REPLACEMENTÐYJ
REMOVAL
(1) Disconnect battery negative cable.
(2) Remove the I/P shroud retaining screws (Fig.
11).
(3) Move the I/P shroud toward the steering wheel
and apply upward force to the I/P shroud and down-
ward force to the indicator panel. This will release
the indicator panel holding tabs (Fig. 12).
(4) Remove the shroud from the instrument panel.
(5) Support the A/C evaporator housing.
(6) Remove the A/C evaporator housing-to-instru-
ment panel screws (Fig. 13).
(7) Remove the A/C evaporator housing support
bracket screw.
(8) Remove the support and lower the A/C evapo-
rator housing.
(9) Disconnect the dimmer switch wire harness
connector.
(10) Tape the dimmer switch actuator rod to the
steering column.
Fig. 9 Instrument Panel Shroud
Fig. 10 Indicator Panel Holding Tabs
8L - 26 LAMPSÐYJ VEHICLESJ

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JEEP YJ 1995 Service And Repair Manual (11) Remove the dimmer switch screws and detach
the switch from the rod.
INSTALLATION
(1) Force the dimmer switch onto the actuator rod
and install screws.DO NOT tighten the retaining
screws at this t

Page 488 of 2158

JEEP YJ 1995 Service And Repair Manual (9) Raise and support the A/C evaporator housing
(Fig. 13).
(10) Install the evaporator housing-to-instrument
panel screws and evaporator support bracket screw.
BACK-UP/REAR TURN SIGNAL/TAIL LAMP BULB

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