1995 JEEP YJ Service And Repair Manual

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Page 1777 of 2158

JEEP YJ 1995 Service And Repair Manual MANUAL VALVE SHAFT OVERHAUL (1) Cut shaft spacer sleeve in half with chisel and remove it from lever and shaft (Fig. 2). (2) Remove shift sector retaining pin with pin punch (Fig. 3). (3) Pull shaft o

Page 1778 of 2158

JEEP YJ 1995 Service And Repair Manual OIL PUMP OVERHAUL (1) Remove pump body O-ring (Fig. 1). (2) Remove pump seal rings (Fig. 1). (3) Remove bolts attaching stator shaft to pump body and separate components. (4) Remove drive gear and dri

Page 1779 of 2158

JEEP YJ 1995 Service And Repair Manual rear. Replace stator shaft if bushing diameter is greater than specified. (7) Measure oil pump clearances (Fig. 3). ²Clearance between pump driven gear and pump body should be maximum of 0.3 mm (0.01

Page 1780 of 2158

JEEP YJ 1995 Service And Repair Manual (13) Install pump in torque converter and check pump gear rotation. Gears must rotate smoothly when turned clockwise and counterclockwise. (14) Lubricate pump O-ring and seal rings with pe- troleum je

Page 1781 of 2158

JEEP YJ 1995 Service And Repair Manual (3) Remove overdrive clutch from planetary gear (Fig. 3).(4) Remove thrust bearing and race assembly from clutch drum (Fig. 4). (5) Measure stroke length of clutch piston as fol- lows: (a) Mount oil p

Page 1782 of 2158

JEEP YJ 1995 Service And Repair Manual (b) Mount dial indicator on clutch and position indicator stylus on clutch piston (Fig. 6). (c) Apply compressed air through clutch feed hole in oil pump and note piston stroke length. Stroke length s

Page 1783 of 2158

JEEP YJ 1995 Service And Repair Manual (12) Remove bearing and race from ring gear (Fig. 10). (13) Remove snap ring from ring gear and remove ring gear hub (Fig. 11).(14) Remove race from planetary gear (Fig. 12). (15) Remove snap ring and

Page 1784 of 2158

JEEP YJ 1995 Service And Repair Manual (16) Remove one-way clutch and outer race as as- sembly. Then separate race from clutch (Fig. 14). (17) Remove planetary thrust washer (Fig. 15). (18) Check overdrive clutch disc thickness. Mini- mum
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