1995 JEEP YJ Service And Repair Manual

Page 1785 of 2158

JEEP YJ 1995  Service And Repair Manual (21) Check inside diameter of clutch drum bush-
ings with bore gauge or inside micrometer (Fig. 18).
Maximum inside diameter is 27.11 mm (1.0673 in.).
Replace drum if bushing inside diameter is greate

Page 1786 of 2158

JEEP YJ 1995  Service And Repair Manual (6) Install hub in planetary ring gear and install
snap ring.
(7) Coat race and bearing with petroleum jelly and
install in planetary ring gear (Fig. 22).
(8) Verify bearing/race size. Outside diamete

Page 1787 of 2158

JEEP YJ 1995  Service And Repair Manual (14) Install clutch drum bearing and race assembly
(Fig. 27). Be sure bearing rollers face upward as
shown. Outside diameter of assembled bearing and
race is 50.2 mm (1.976 in.). Inside diameter is 28

Page 1788 of 2158

JEEP YJ 1995  Service And Repair Manual OVERDRIVE SUPPORT OVERHAUL
SUPPORT DISASSEMBLY
(1) Check brake piston operation. Mount support
on clutch (Fig. 2).
(2) Apply compressed air through support feed hole
and observe brake piston movement

Page 1789 of 2158

JEEP YJ 1995  Service And Repair Manual (8) Remove support seal rings (Fig. 6).
(9) Measure free length of piston return springs
with springs mounted in retainer (Fig. 7). Length
should be 17.23 mm (0.678 in.).
(10) Clean support components

Page 1790 of 2158

JEEP YJ 1995  Service And Repair Manual ²Rear race outer diameter is 47.8 mm (1.882 in.)
and inside diameter is 34.3 mm (1.350 in.).
²Bearing outer diameter is 47.7 mm (1.878 in.) and
inside diameter is 32.7 mm (1.287 in.).
(8) Verify bra

Page 1791 of 2158

JEEP YJ 1995  Service And Repair Manual (8) Remove clutch pack snap ring and remove re-
tainer and clutch pack from drum (Fig. 5).
(9) Compress clutch piston return springs with tool
7538 and remove clutch piston snap ring (Fig. 6).
(10) Re

Page 1792 of 2158

JEEP YJ 1995  Service And Repair Manual (16) Measure inside diameter of clutch drum bush-
ing. Inside diameter should be no more than 53.97mm (2.1248 in.). Replace drum if bushing inside di-
ameter is greater than specified.
DIRECT CLUTCH A