1995 JEEP YJ Service And Repair Manual

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Page 1977 of 2158

JEEP YJ 1995 Service And Repair Manual (6) Disconnect the connectors and remove the wire
harness from the liftgate (Fig. 5).
(7) Remove the hinge-to-liftgate screws.
(8) Remove the liftgate from the vehicle.
INSTALLATION
(1) Position and s

Page 1978 of 2158

JEEP YJ 1995 Service And Repair Manual (3) Align the trim panel retainers with the holes in
the liftgate inner panel and force the trim panel in-
ward.
(4) Install the screws to attach the panel upper
sides to the liftgate.
LIFTGATE HINGE�

Page 1979 of 2158

JEEP YJ 1995 Service And Repair Manual LIFTGATE LATCH/KEY LOCK CYLINDER/STRIKERÐ
XJ
REMOVAL
(1) Raise the liftgate and remove the latch screws
(Fig. 11).
(2) Disconnect the rod from the latch (Fig. 12).
(3) Remove the latch from the liftg

Page 1980 of 2158

JEEP YJ 1995 Service And Repair Manual (7) Remove the latch striker screws from the scuff
plate and cross sill (Fig. 16)
(8) Remove the striker and shim from the retainer.
INSTALLATION
(1) Install the key lock cylinder. Secure the lock
cyl

Page 1981 of 2158

JEEP YJ 1995 Service And Repair Manual LIFTGATE SUPPORT ROD CYLINDER DISPOSALÐ
XJ
WARNING: SAFETY GOGGLES MUST BE WORN
DURING THE DISPOSAL PROCEDURE. THE HIGH
PRESSURE GAS CHARGE IN THE SUPPORT ROD
CYLINDERS WILL BE RELEASED DURING THE
PR

LIFTGATE SUPPORT ROD CYLINDER DISPOSALÐ
XJ
WARNING: SAFETY GOGGLES MUST BE WORN
DURING THE DISPOSAL PROCEDURE. THE HIGH
PRESSURE GAS CHARGE IN THE SUPPORT ROD
CYLINDERS WILL BE RELEASED DURING THE
PROCEDURE.
(1) Remove the support rod cylinder(s) from the
liftgate.
(2) Position the support rod cylinder horizontally
in a vise and clamp the cylinder securely.
(3) Wrap the cylinder with 4-5 layers of shop tow-
els.
(4) Measure 1 and 1/2 inches inward from the end
of the cylinder. Mark this location on the towels with
chalk. The cylinder will be punctured at this location
to release the gas charge.
(5) Use a punch and hammer to puncture cylinder.
Force the punch through towels and into the cylinder
with a hammer. Continue striking the punch until
the gas begins to escapebut do not remove the
punch.
(6) Hold the towels and punch in position until all
the gas has escaped. Complete de-pressurization will
require about 4 to 10 seconds. After all the gas has
escaped, slowly remove the punch.
(7) Hold a towel over the hole in cylinder and press
the support rod piston all the way into the cylinder
to purge remaining oil.
(8) Remove the support rod cylinder from the vise
and discard it.
(9) If both support rod cylinders are being re-
placed, repeat this procedure for the remaining cylin-
der.
LIFTGATE SUPPORT ROD BALL STUD
REPLACEMENTÐXJ
REMOVAL
(1) Open the liftgate.
(2) Support the liftgate in the open position.
(3) Remove the retainer clip that attaches the sup-
port rod and cylinder to the ball stud.
(4) Disconnect the support rod from the ball stud.
(5) Remove the ball stud from the liftgate with a
T-30 Torx-head socket wrench (Fig. 3).
INSTALLATION
(1) Install the replacement ball stud in the liftgate
with a T-30 Torx-head socket wrench. Tighten the
ball stud to 7 Nzm (62 in-lbs) torque.
(2) Connect the support rod to the ball stud.
(3) Secure the support rod to the ball stud with the
clip.
(4) Remove the support from the liftgate and test
the operation of support rod.
LIFTGATE ADJUSTMENTÐXJ
SERVICE INFORMATION
The position of the liftgate can be adjusted upward
or downward, and inward or outward by the use of
hinge shims. The liftgate stop bumpers must also be
adjusted if liftgate hinges are adjusted. The inward/
outward position of each stop bumper is adjusted by
the use of shims (Fig. 4).
ADJUSTMENT PROCEDURE
(1) To move the position of the liftgate inward or
outward, remove or add shims between the hinge-
halves and liftgate.
(2) To move the position of the liftgate upward or
downward, remove or add shims between the hinge-
halves and roof panel.
Fig. 2 Support Rod, Retainer Clips and Ball Studs
Fig. 3 Support Rod Ball Studs
JDOORSÐXJ 23 - 63

Page 1982 of 2158

JEEP YJ 1995 Service And Repair Manual (3) To move the position of liftgate stop bumpers
inward or outward, remove or add shims between the
stop bumper screws and anchors (Fig. 5).
LIFTGATE OPENING WEATHERSTRIP SEALÐXJ
REMOVAL
(1) Pull th

Page 1983 of 2158

JEEP YJ 1995 Service And Repair Manual (7) Move downward and mate the seal with the
right-side flange.
(8) Move to the left and mate the seal with the bot-
tom-right flange.
(9) Center and butt seal the ends together at the
centerline.
(10

Page 1984 of 2158

JEEP YJ 1995 Service And Repair Manual STATIONARY WINDOW GLASS
INDEX
page page
Interior Rearview MirrorÐXJ Removal and
Installation............................. 66
Interior Rearview Mirror Support Bracket
ReplacementÐXJ Preparation and I

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