1995 JEEP YJ Service And Repair Manual

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Page 1857 of 2158

JEEP YJ 1995 Service And Repair Manual FRONT CASE ASSEMBLY (1) Lubricate components with automatic transmis- sion fluid (or petroleum jelly where indicated) during assembly. (2) Remove front output shaft seal from front case with crowfoot

Page 1858 of 2158

JEEP YJ 1995 Service And Repair Manual (8) Remove input gear bearing from front case with Tool Handle C-4171 and Tool C-4210, 7828, or 5062. Use tool that is best fit in bearing (Fig. 34). (9) Turn front case over. (10) Start bearing in ca

Page 1859 of 2158

JEEP YJ 1995 Service And Repair Manual (c) Install puller bridge over puller bolt (Fig. 38). Then install flat washer and nut on bolt. (d) Hold puller bridge from turning by hand or with locking pliers. Then tighten nut on puller bolt in c

Page 1860 of 2158

JEEP YJ 1995 Service And Repair Manual ket Maker, silicone adhesive/sealer, or Loctite 518 to front bearing retainer seal surface (Fig. 44). (8) Align oil channel in retainer with oil feed hole in case (Fig. 45). (9) Install input (front)

Page 1861 of 2158

JEEP YJ 1995 Service And Repair Manual (2) Install shift sector in the case (Fig. 48). (3) Install range lever and lever attaching nut on shift sector. Tighten attaching nut to 30 Nzm (22 ft. lbs.) torque. (4) Install detent plunger, sprin

Page 1862 of 2158

JEEP YJ 1995 Service And Repair Manual MAINSHAFT ASSEMBLY (1) If drive sprocket bearings are to be replaced, remove and install them as follows: (a) Press both bearings out of sprocket simulta- neously with Tool Handle C-4171 and Remover T

Page 1863 of 2158

JEEP YJ 1995 Service And Repair Manual (6) Install new hub retaining snap ring (Fig. 59). MAINSHAFT AND MODE FORK INSTALLATION (1) Install sleeve on hub. Be sure sleeve is in- stalled with beveled spline ends facing stop ring and short end

Page 1864 of 2158

JEEP YJ 1995 Service And Repair Manual (7) Install chain on drive sprocket and start front shaft into front bearing at same time (Fig. 62). (8) Seat mainshaft and front output shaft (Fig. 54). If front shaft is hard to seat, lift mainshaft
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