1995 JEEP YJ Service And Repair Manual

Page 1609 of 2158

JEEP YJ 1995  Service And Repair Manual (7) Remove 1-2 shift rail interlock pin from shift
rail (Fig. 47).
(8) Remove 1-2 shift rail interlock plug from inter-
mediate plate (Fig. 48).
(9) Lift reverse shift fork upward and remove fifth
gea

Page 1610 of 2158

JEEP YJ 1995  Service And Repair Manual Fig. 51 Reverse Shift Rail C-Ring Removal
Fig. 52 Reverse Shift Rail And Fork Removal
Fig. 53 Reverse Shift Rail Interlock Pin Removal
Fig. 54 Removing Bearing Snap Rings
21 - 48 AX 15 MANUAL TRANSMIS

Page 1611 of 2158

JEEP YJ 1995  Service And Repair Manual (3) Tap end of output shaft with mallet to unseat and
start rear bearing out of intermediate plate (Fig. 55).
(4) Remove output shaft by rocking it lightly until
rear bearing comes out of intermediate

Page 1612 of 2158

JEEP YJ 1995  Service And Repair Manual (9) Remove synchro ring from input shaft (Fig. 61).
(10) Remove bearing snap ring and press bearing
off input shaft (Fig. 61).
OUTPUT SHAFT DISASSEMBLY
(1) Measure thrust clearance of output shaft fir

Page 1613 of 2158

JEEP YJ 1995  Service And Repair Manual (5) Remove first/reverse hub snap ring (Fig. 63).
(6) Remove synchro ring.
(7) Press reverse gear and first/reverse hub off
shaft as assembly.
(8) Remove remaining synchro ring and second
gear and bea

Page 1614 of 2158

JEEP YJ 1995  Service And Repair Manual GEAR AND SYNCHRO INSPECTION
Install the synchro rings on their respective gears.
Rotate each ring on the gear and note synchro action.
Replace any synchro ring that exhibits a lack of
braking action o

Page 1615 of 2158

JEEP YJ 1995  Service And Repair Manual FRONT BEARING/BEARING SEAL/REVERSE
SHAFT PIN INSTALLATION
(1) Press front bearing on input shaft. Then secure
bearing with thickest snap ring that will fit in shaft
groove (Fig. 70).
(2) Press front b

Page 1616 of 2158

JEEP YJ 1995  Service And Repair Manual OUTPUT SHAFT ASSEMBLY
(1) Lubricate output shaft journals, gears and nee-
dle bearings with recommended gear lubricant.
(2) Install third gear and needle bearing on shaft
(Fig. 63)
(3) Install synchro