1995 JEEP YJ Service And Repair Manual

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Page 1953 of 2158

JEEP YJ 1995 Service And Repair Manual (2) Position the waterdam on door inner panel (Fig. 20).
(3) If removed, install the storage bin panel and
speaker grille on the front door trim panel.
(4) If removed, install the ash receiver tray ho

Page 1954 of 2158

JEEP YJ 1995 Service And Repair Manual Fig. 4 Left Front Door Wire Harness Connectors
Fig. 5 Rear Door Wire Harness Connectors
Fig. 6 Rear Door Courtesy Lamp and Power Switch
Wire Harness Connectors
23 - 36 DOORSÐXJJ

Page 1955 of 2158

JEEP YJ 1995 Service And Repair Manual (3) Remove the door hinge bolts, plates and shims
(Fig. 7). Remove the door from the vehicle.
(4) Identify and retain the door hinge plates and
the shims for correct installation (Fig. 7).
INSTALLATIO

(3) Remove the door hinge bolts, plates and shims
(Fig. 7). Remove the door from the vehicle.
(4) Identify and retain the door hinge plates and
the shims for correct installation (Fig. 7).
INSTALLATION
(1) If a new front door is being installed, coat the
door interior with anti-corrosion wax. Seal the door
flange with sealant (Fig. 8).
(2) Before installing a replacement door, transfer
original window glass, and components to replace-
ment door (Fig. 9, 10, 11 and 12).
(3) Position the door in the body opening.
(4) Align the door hinges, plates and shims with
bolt holes and install the hinge bolts.
(5) Position the door restraint (check) in the
bracket with the holes aligned and insert the pin.
Tap the pin to seat it in the bracket.
(6) Align/adjust the door as necessary. Tighten the
hinge bolts to 35 Nzm (26 ft-lbs) torque.
(7) Apply general purpose sealant around the door
hinges/door face mating area (Fig. 8).(8) Adjust/align the latch striker and latch as nec-
essary.
(9) If applicable, route and connect the wire har-
ness connectors.
(10) Install the door waterdam (if removed), trim
panel, armrest and regulator handle.
DOOR ALIGNMENT ADJUSTMENTÐMINOR
Minor adjustment for alignment of the door is
made by moving the latch striker.
IN AND OUT
(1) Loosen the latch striker.
(2) Tap the latch striker inward if the door charac-
ter line is outboard of the body character line or tap
the latch striker outward if the door character line is
inboard of the body character line.
(3) Inspect alignment. If correct, tighten striker
with 71 Nzm (52 ft. lbs.) torque.*
UP AND DOWN
(1) Loosen the latch striker.
(2) Tap the latch striker downward if the door
character line is higher than the body character line
or tap the latch striker upward if the door character
line is lower than the body character line.
(3) Inspect alignment. If correct, tighten striker
with 71 Nzm (52 ft. lbs.) torque.*
* The center line of the striker anti-snag tab must
be horizontal (plus or minus 6 mm).
Fig. 7 Door Hinges, Bolts, Plates and Shims
Fig. 8 Replacement Door Preparation
JDOORSÐXJ 23 - 37

Page 1956 of 2158

JEEP YJ 1995 Service And Repair Manual Fig. 9 Front Door Without Power Windows
Fig. 10 Front Door With Power Windows
23 - 38 DOORSÐXJJ

Page 1957 of 2158

JEEP YJ 1995 Service And Repair Manual Fig. 11 Rear Door Without Power Windows
JDOORSÐXJ 23 - 39

Page 1958 of 2158

JEEP YJ 1995 Service And Repair Manual Fig. 12 Rear Door With Power Windows
23 - 40 DOORSÐXJJ

Page 1959 of 2158

JEEP YJ 1995 Service And Repair Manual DOOR ALIGNMENT ADJUSTMENTÐMAJOR
Adjustment for alignment of the door is made by
installing shims between hinge plates and door face
(Fig. 13).
(1) If not loosened, loosen the door hinge bolts (Fig.
7

Page 1960 of 2158

JEEP YJ 1995 Service And Repair Manual FRONT DOOR WINDOW GLASS REGULATORÐXJ
REMOVAL
(1) Remove the door trim panel and waterdam.
(2) Remove the window glass front channel bottom
screw (Fig. 17).
(3) Remove the window regulator rivets by d

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