1995 JEEP YJ Service And Repair Manual

door lock octane apple carplay auxiliary battery cruise control trailer

Page 2025 of 2158

JEEP YJ 1995 Service And Repair Manual INSTALLATION
(1) Position the grille panel on the vehicle.
(2) Connect the marker, park and headlamp wire
harness connectors.
(3) Connect the radiator support rods with the re-
taining brackets (Fig.

INSTALLATION
(1) Position the grille panel on the vehicle.
(2) Connect the marker, park and headlamp wire
harness connectors.
(3) Connect the radiator support rods with the re-
taining brackets (Fig. 9).
(4) Attach the grille panel to the front crossmem-
ber.
(5) Install the grille panel-to-front fender bolts
(Fig. 7). Tighten the retaining screws to 27 Nzm (20
ft-lbs) torque.
(6) Install the air intake adapters on the grille
panel (Fig. 6). Tighten the retaining screws to 3 Nzm
(25 in-lbs) torque.
(7) Install the P/S fluid reservoir on the grille
panel (Fig. 5). Tighten the retaining screws to 8 Nzm
(72 in-lbs) torque.
(8) If equipped, install the A/C condenser on the
grille panel (Fig. 4). Tighten the retaining screws to 2
Nzm (20 in-lbs) torque. Connect the high pressure
hose at the sight glass connection and at the com-
pressor.
(9) Install the radiator and shroud on the grille
panel (Fig. 3). Tighten the retaining screws to 15
Nzm (132 in-lbs) torque.
(10) Install the front crossmember cover.
(11) If removed, install the grille applique (Fig. 8).
(12) Evacuate and charge the A/C system.
HOODÐYJ
REMOVAL
(1) Raise and support the hood.
(2) Disconnect the underhood lamp wire harness
connector (Fig. 10).(3) Mark the position of the hinges on the hood for
installation alignment reference (Fig. 11).
(4) Remove the hinge attaching screws and remove
the hood (Fig. 11).
(5) If the hood must be replaced, remove and
transfer the insulator panel, hinges, latches,
bumpers, brackets, footman loop, hood lamp, support
rod, and safety latch to the replacement hood (Fig.
12).
INSTALLATION
(1) Position the hood on the vehicle and install the
hinge attaching screws.
(2) Align the hinges with the installation reference
marks on the hood and tighten the hinge screws se-
curely.
(3) Connect the underhood lamp wire harness con-
nector (Fig. 10).
(4) Close the hood.
HOOD ALIGNMENTÐYJ
The hood hinge attaching screw holes are oversized
to facilitate hood adjustment movement.
(1) Loosen the hinge attaching screws.
(2) Move the hood in the direction(s) required for
correct alignment.
(3) Tighten the hinge attaching screws.
HOOD INSULATOR PANELÐYJ
REMOVAL
(1) Raise and support the hood.
(2) Remove the insulator panel retainers (Fig. 13).
(3) Remove the insulator panel from the hood.
INSTALLATION
(1) Position the insulator panel on the hood.
(2) Install the insulator panel retainers.
(3) Remove the support rod and close the hood.
Fig. 9 Radiator Support Rods
Fig. 10 Underhood Lamp
JEXTERIOR COMPONENTSÐYJ 23 - 107

Page 2026 of 2158

JEEP YJ 1995 Service And Repair Manual Fig. 11 Hood and Components
Fig. 12 Safety Latch and Support Rod
Fig. 13 Hood Insulator Panel
23 - 108 EXTERIOR COMPONENTSÐYJJ

Page 2027 of 2158

JEEP YJ 1995 Service And Repair Manual HOOD SAFETY LATCHÐYJ
REMOVAL
(1) Raise and support the hood.
(2) Remove the latch retaining screws from the
grille panel (Fig. 14).
(3) Remove the latch from the grille panel.
INSTALLATION
(1) Positi

Page 2028 of 2158

JEEP YJ 1995 Service And Repair Manual BATTERY TRAYÐYJ
REMOVAL
(1) Remove the cables from the battery and power
distribution center (Fig. 1).
(2) Remove the retaining nuts and the battery
holddown bracket from the holddown J-bolts (Fig. 2

Page 2029 of 2158

JEEP YJ 1995 Service And Repair Manual REMOVAL
(1) As applicable, remove or disconnect all compo-
nents attached to the fender inner panel.
(2) Left fender:
²Remove the air cleaner housing and support
bracket from the fender inner panel (

Page 2030 of 2158

JEEP YJ 1995 Service And Repair Manual ²Remove the horn from the fender inner panel (Fig.
7).
²Remove the windshield washer fluid reservoir and
coolant reserve bottle from the fender inner panel
(Fig. 8 and 9).(4) Right fender:
²Remove

Page 2031 of 2158

JEEP YJ 1995 Service And Repair Manual ²Remove the radio antenna (if equipped) from the
fender outer panel (Fig. 12 and 13).
(5) Disconnect the side marker lamp wire harness
bulb socket and the hood holddown clamp (Fig. 14).
(6) Remove th

Page 2032 of 2158

JEEP YJ 1995 Service And Repair Manual (8) Left fender:
²Install the air cleaner housing and support bracket
on the fender inner panel.
²Install the horn on the fender inner panel.
²Install the windshield washer fluid reservoir and
cool

Load next 8 pages

Page: < prev 1-10 ... 1993-2000 2001-2008 2009-2016 2017-2024 2025-2032 2033-2040 2041-2048 2049-2056 2057-2064 ... 2160 next >

keyless handbrake fuses oil dipstick air suspension alternator belt