1995 JEEP YJ Service And Repair Manual

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Page 1577 of 2158

JEEP YJ 1995 Service And Repair Manual Install the needle bearings and the second, third and counter fifth gears on the output shaft. Then check oil clearance between the gears and shaft with a dial indicator (Fig. 39). Oil clearance for a

Page 1578 of 2158

JEEP YJ 1995 Service And Repair Manual TRANSMISSION ASSEMBLY AND ADJUSTMENT Lubricate the transmission components with Mopar 75W-90, GL 5 gear lubricant during assembly. Use petroleum jelly to lubricate seal lips and/or hold parts in place

Page 1579 of 2158

JEEP YJ 1995 Service And Repair Manual ASSEMBLING OUTPUT SHAFT, INPUT SHAFT AND COUNTER GEAR (1) If front bearing was removed from input shaft, press new bearing on shaft (Fig. 43).(2) Secure front bearing with thickest snap ring that will

Page 1580 of 2158

JEEP YJ 1995 Service And Repair Manual Fig. 45 Oil Seal Installation Fig. 46 Installing Reverse Shaft Pin Fig. 47 Synchronizer Identification Fig. 48 Installing Third Gear And 3-4 Synchronizer 21 - 18 AX 4/5 MANUAL TRANSMISSIONJ

Page 1581 of 2158

JEEP YJ 1995 Service And Repair Manual (9) Verify third gear thrust clearance with feeler gauge (Fig. 49). Clearance should be 0.10 - 0.25 mm (0.004 - 0.010 in.). (10) Assemble second gear, gear needle bearing, synchronizer ring and 1-2 sy

Page 1582 of 2158

JEEP YJ 1995 Service And Repair Manual (15) Check first-second gear thrust clearance (Fig. 54). Standard clearance is 0.10 - 0.25 mm (0.004 - 0.010 in.).(16) Press fifth gear on output shaft (Fig. 55). (17) Install fifth gear snap ring (Fi

Page 1583 of 2158

JEEP YJ 1995 Service And Repair Manual Fig. 56 Selecting/Installing Fifth Gear Snap Ring Fig. 57 Installing Input Shaft Bearing Rollers Fig. 58 Installing Output Shaft In Intermediate Plate JAX 4/5 MANUAL TRANSMISSION 21 - 21

Page 1584 of 2158

JEEP YJ 1995 Service And Repair Manual (21) Install counter gear in intermediate plate (Fig. 59). (22) Install rear bearing snap ring and install bearing retainer (Fig. 60). Tighten retainer screws to 18 Nzm (13 ft. lbs.) torque.(23) Insta
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