1995 JEEP YJ Service And Repair Manual

Page 1825 of 2158

JEEP YJ 1995  Service And Repair Manual (6) Install manual valve (Fig. 4).
(7) Install two-piece detent spring (Fig. 5). Tighten
spring attaching bolt to 10 Nzm (7 ft. lbs.) torque.
Fig. 4 Installing Manual Valve
Fig. 5 Installing Detent Sp

Page 1826 of 2158

JEEP YJ 1995  Service And Repair Manual Fig. 1 AW-4 Transmission Components
21 - 264 AW-4 TRANSMISSION OVERHAULJ

Page 1827 of 2158

JEEP YJ 1995  Service And Repair Manual TRANSMISSION ASSEMBLY AND ADJUSTMENT
(1) During assembly, lubricate components with
transmission fluid or petroleum jelly as indicated.
(2) If any of the transmission components are still
assembled af

Page 1828 of 2158

JEEP YJ 1995  Service And Repair Manual (7) Align teeth of second brake drum and clutch
pack (Fig. 4).
(8) Align rear planetary-output shaft assembly
teeth with case slots and install assembly in case
(Fig. 5).(9) Install rear planetary sna

Page 1829 of 2158

JEEP YJ 1995  Service And Repair Manual (11) Install second brake piston sleeve (Fig. 8).
Sleeve lip faces up and toward case front as shown.
(12) Install second brake drum gasket with In-
staller Tool 7544 (Fig. 9). Gasket depth is 43.7 mm

Page 1830 of 2158

JEEP YJ 1995  Service And Repair Manual (15) Position park lock rod bracket on case and
tighten bracket attaching bolts to 10 Nzm (7 ft. lbs.)
torque (Fig. 12).
(16) Verify park lock operation. Move shift sector
to Park position. Park pawl

Page 1831 of 2158

JEEP YJ 1995  Service And Repair Manual (21) Check brake pack clearance with feeler gauge
(Fig. 16). Clearance should be 0.062 - 1.98 mm (0.024
- 0.078 in.). If brake pack clearance is not correct,
brake pack components are not seated. Reas

Page 1832 of 2158

JEEP YJ 1995  Service And Repair Manual (25) Install planetary snap ring on sun gear with
snap ring plier tool 7541 (Fig. 20).
(26) Install tabbed thrust race on front planetary
gear (Fig. 21). Washer tabs face down and toward
gear. Race ou