1995 JEEP YJ Service And Repair Manual

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Page 1585 of 2158

JEEP YJ 1995 Service And Repair Manual (26) On AX 5, install assembled gear and synchro- nizer on counter shaft (Fig. 63). (27) Install remaining synchronizer ring and spline fifth gear (Fig. 64). Use length of pipe to tap gear into place.

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JEEP YJ 1995 Service And Repair Manual Fig. 66 Shift Components 21 - 24 AX 4/5 MANUAL TRANSMISSIONJ

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JEEP YJ 1995 Service And Repair Manual SHIFT MECHANISM ASSEMBLY AND INSTALLATION When assembling the shift mechanism, refer to Figure 66 for component details and loca- tion. (1) Install reverse shift arm. Then seat shift fork in bracket (

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JEEP YJ 1995 Service And Repair Manual Fig. 70 Interlock Ball And Pin Position 21 - 26 AX 4/5 MANUAL TRANSMISSIONJ

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JEEP YJ 1995 Service And Repair Manual (6) Insert first interlock pin in intermediate plate (Fig. 71). Use pencil magnet and screwdriver to in- stall pin. (7) Install smaller diameter interlock pin in No. 1 rail (Fig. 72).(8) Slide No. 1 r

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JEEP YJ 1995 Service And Repair Manual (10) Install interlock pin in No. 3 shift rail (Fig. 75). (11) Slide No. 3 rail into reverse shift head (Fig. 76).(12) Assemble reverse shift head and No. 5 shift rail. (13) Install No. 5 shift rail i

Page 1591 of 2158

JEEP YJ 1995 Service And Repair Manual (15) Shift fifth gear synchronizer sleeve rearward to lock it (Fig. 79). (16) On AX 5, install fifth-reverse shift fork in syn- chronizer sleeve. Then slide No. 4 shift rail into fork (Fig. 80).(17) I

Page 1592 of 2158

JEEP YJ 1995 Service And Repair Manual (20) Install new shift rail C-rings (Fig. 83). (21) Apply sealer to threads of lock ball plugs. (22) Install lock balls and springs in intermediate plate.Short spring goes in top hole of interme- diat
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