1995 JEEP YJ Service And Repair Manual

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Page 1529 of 2158

JEEP YJ 1995 Service And Repair Manual (4) Hold pitman shaft adjustment screw and
tighten adjuster lock nut to 34 Nzm (25 ft. lbs.)
torque.
INTERMEDIATE (COUPLER) SHAFT
REMOVAL
(1) Place the front wheels in the straight ahead po-
sition.
(

Page 1530 of 2158

JEEP YJ 1995 Service And Repair Manual (4) Remove the steering gear retaining bolts and
nuts. Remove the steering gear from the vehicle (Fig.
17, 18).INSTALLATION
(1) Align the column coupler shaft to steering gear.
Refer to Column Coupler

Page 1531 of 2158

JEEP YJ 1995 Service And Repair Manual STEERING COLUMN GENERAL SERVICEÐXJ
INDEX
page
Airbag System........................... 47
AIRBAG SYSTEM
WARNING: THE MECHANICAL AIRBAG SYSTEM IS
A SENSITIVE, COMPLEX MECHANICAL UNIT. BE-
FORE ATTEMPT

Page 1532 of 2158

JEEP YJ 1995 Service And Repair Manual GENERAL INFORMATION
The airbag system is a standard equipment safety
device on XJ (Cherokee) models. It is designed to pro-
tect the driver from serious injury, caused by a fron-
tal impact of the veh

GENERAL INFORMATION
The airbag system is a standard equipment safety
device on XJ (Cherokee) models. It is designed to pro-
tect the driver from serious injury, caused by a fron-
tal impact of the vehicle. If the airbag module
assembly is defective and non-deployed, refer to
Chrysler Corporation current return list for proper
handling procedures.
ARMING/DISARMING MECHANISM
BEFORE SERVICING A COLUMN EQUIPPED
WITH AIR BAG, REFER TO GROUP 8M, ELEC-
TRICAL FOR PROPER AND SAFE PROCE-
DURES.
The steering wheel hub incorporates an airbag
Arming/Disarming mechanism and a specially de-
signed nut-blocker. The nut-blocker serves as a safety
to prevent removal of the airbag module until the
unit has been disarmed. A removable plastic cover
plug on the top, outer hub of the steering wheel al-
lows access to the arming screw.
When the airbag module is disarmed, the arming
screw extends upward from the steering wheel hub.
This will prevent installation of the plastic cover
plug. Also, the nut-blocker is retracted to allow ac-
cess to the two upper airbag module mounting nuts.
When the airbag module is armed, the plastic cover
plug will install flush with the outer surface of the
steering wheel hub. In addition, the nut-blocker will
prevent access to the two upper airbag module
mounting nuts.THE FASTENERS, SCREWS, AND BOLTS, ORIG-
INALLY USED FOR THE AIR BAG COMPONENTS,
HAVE SPECIAL COATINGS. THIS HARDWARE IS
SPECIFICALLY DESIGNED FOR THE AIR BAG
SYSTEM. THEY MUST NEVER BE REPLACED
WITH ANY SUBSTITUTES. REPLACE WITH THE
CORRECT FASTENERS PROVIDED IN THE SER-
VICE PACKAGE OR FASTENERS IN THE PARTS
BOOK.
The Acustar columns (Fig. 1) have been designed to
be serviced as an assembly; less wiring, switches,
shrouds, steering wheel, etc. Most steering column
components can be serviced without removing the
column from the vehicle. For additional information
on electrical components refer to Group 8, Electrical.
CAUTION: Bumping, jolting and hammering on the
steering column shaft must be avoided during all
service procedures.
CAUTION: Disconnect negative (ground) cable from
the battery before servicing any component on the
column.
Safety goggles should be worn at all times
when involved with steering column service.
Fig. 1 Acustar Steering Column
19 - 48 STEERINGJ

Page 1533 of 2158

JEEP YJ 1995 Service And Repair Manual AIRBAG MODULE REMOVEÐINSTALL
WARNING: THIS AIRBAG SYSTEM IS A SENSITIVE,
COMPLEX MECHANICAL UNIT. BEFORE ATTEMPT-
ING TO REMOVE OR INSTALL THE AIRBAG SYS-
TEM OR RELATED STEERING WHEEL AND
STEERING C

AIRBAG MODULE REMOVEÐINSTALL
WARNING: THIS AIRBAG SYSTEM IS A SENSITIVE,
COMPLEX MECHANICAL UNIT. BEFORE ATTEMPT-
ING TO REMOVE OR INSTALL THE AIRBAG SYS-
TEM OR RELATED STEERING WHEEL AND
STEERING COLUMN COMPONENTS YOU MUST
FIRST DISARM THE AIRBAG FIRING MECHANISM.
FAILURE TO DO SO COULD RESULT IN ACCIDEN-
TAL DEPLOYMENT AND POSSIBLE PERSONAL IN-
JURY.
When removing a deployed airbag module,
rubber gloves, eye protection and long-sleeved
shirt should be worn. There may be deposits on
the airbag module and other interior surfaces,
which can cause irritation to the skin and eyes
in large doses.
(1) Disconnect battery negative cable and isolate.
(2) Using a small screwdriver, remove plastic cover
plug from top outer surface of steering wheel hub
(Fig 2). Exit vehicle and disarm airbag by reaching
through driver's side window and turning arming
screw counter-clockwise to its travel limit (Fig 3 and
4 ). This is done using an 8mm socket and manual
drive. DO NOT USE POWER-DRIVEN TOOLS.
(3) From back side of steering wheel, remove 4
nuts attaching airbag module to steering wheel (Fig.
5). This is done using a 10mm socket and manual
drive. DO NOT USE POWER-DRIVEN TOOLS.
(4) Remove airbag module from steering wheel.
(5) Reverse removal procedures to install. Tighten
airbag module attaching nuts to 9 to 11 Nzm (80 to
100 in. lbs.). Exit vehicle and arm airbag by reaching
through driver's side window and turning arming
screw clockwise to its travel limit. Arming screw
torque should not exceed 1.1 to 1.7 Nzm (10-15 in.
lbs.). Reinstall plastic cover plug in steering wheel
hub.
STEERING WHEEL
WARNING: BEFORE ATTEMPTING TO REMOVE OR
INSTALL THE AIRBAG SYSTEM OR RELATED
STEERING WHEEL AND STEERING COLUMN COM-
PONENTS YOU MUST FIRST DISARM THE AIRBAG
FIRING MECHANISM. WHEN SERVICING AIR BAG
SYSTEM, REMOVE AND ISOLATE THE BATTERY
NEGATIVE (-) CABLE (GROUND) FROM THE VEHI-
CLE BATTERY. YOU MUST DISARM THE AIRBAG
FIRING MECHANISM. FAILURE TO DO SO COULD
RESULT IN ACCIDENTAL AIR BAG DEPLOYMENT
AND POSSIBLE INJURY. WHEN AN UNDEPLOYED
AIR BAG ASSEMBLY IS TO BE REMOVED FROM
THE STEERING WHEEL, DISCONNECT THE BAT-
TERY GROUND CABLE AND ISOLATE. THE ARMING
SCREW MUST BE USED TO DISARM THE AIRBAG.
REMOVAL
(1) Make sure the front wheels are in thestraight
aheadposition and steering column locked in place.
Fig. 2 Plastic Cover Plug for Airbag Arming/
Disarming Bolt
Fig. 3 Arming/Disarming Bolt
Fig. 4 Airbag Bolt
JSTEERING 19 - 49

Page 1534 of 2158

JEEP YJ 1995 Service And Repair Manual (2) Disconnect the battery negative (ground) cable
and isolate.
(3) Disarm the airbag (refer to group 8M, Electri-
cal for proper and safe procedures).
(4) Remove the air bag module and speed control

Page 1535 of 2158

JEEP YJ 1995 Service And Repair Manual CLOCKSPRING
WARNING: BEFORE SERVICING AIR BAG SYSTEM,
REMOVE AND ISOLATE BATTERY NEGATIVE (-) CA-
BLE (GROUND) FROM VEHICLE BATTERY. WHEN
AN UNDEPLOYED AIR BAG ASSEMBLY IS TO BE
REMOVED FROM THE STEER

Page 1536 of 2158

JEEP YJ 1995 Service And Repair Manual (4) From the end of travel, rotate the rotor 2 1/2
full turns in the COUNTER CLOCKWISE direction.
The horn wire should end up at the top and the
squib wire at the bottom (Fig. 9).
(5) Install the stee

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