FLUID CAPACITIES
Fuel Tank
XJ .....................................................76.4 L (20.2 gal.)
YJ(Standard) ......................................56.8 L (15 gal.)
YJ(Optional) .......................................75.7 L (20 gal.)
Engine Oil
2.5L ......................................................3.8 L (4.0 qts.)
4.0L ......................................................5.7 L (6.0 qts.)
Cooling System
2.5L(XJ).............................................9.5 L* (10 qts.*)
2.5L(YJ) ........................................8.5 L** (9.0 qts.**)
4.0L(XJ) ........................................11.4 L* (12.0 qts.*)
4.0L(YJ) ......................................9.9 L** (10.5 qts.**)
* Includes (2.2 L) (2.3 qts) for coolant recovery res-
ervoir.
** Includes (0.9 L) (1.0 qt.) for coolant recovery res-
ervoir.
Automatic Transmission
Dry fill capacity.*
AW4 (XJ-4.0L) ...................................8.0 L (16.9 pts.)
30RH (YJ-2.5L) .................................8.2 L (17.5 pts.)
32RH (YJ-4.0L) .................................8.2 L (17.5 pts.)
*Depending on type and size of internal cooler,
length and inside diameter of cooler lines, or use ofan auxiliary cooler, these figures may vary. Refer to
Group 21, Transmission for proper fluid fill proce-
dure.
Manual Transmission
AX4/5 (4X2) .........................................3.3 L (3.5 qts.)
AX5 (4X4) ............................................3.2 L (3.3 qts.)
AX15 (4X2) ..........................................3.1 L (3.2 qts.)
AX15 (4X4) ......................................3.15 L (3.32 qts.)
Fill to bottom of fill hole.
Transfer Case
SELEC-TRAC 242(XJ) .......................1.4 L (3.0 pts.)
COMMAND-TRAC 231(XJ) ...............1.0 L (2.2 pts.)
COMMAND-TRAC 231(YJ-Man Trans) ..1.5 L (3.25
pts.)
COMMAND-TRAC 231(YJ-Auto Trans) ....1.0 L (2.2
pts.)
Front Axle
MODEL 30 (YJ) ..............................1.65 L (3.76 pts.)
MODEL 30 (XJ) ..............................1.48 L (3.13 pts.)
Rear Axle
MODEL 35 (XJ-YJ) ........................1.6 L (3.38 pts.*)
8-1/4 (XJ) .........................................2.08 L (4.4 pts.*)
* When equipped with TRAC-LOK, include 2
ounces of Friction Modifier Additive.
JLUBRICATION AND MAINTENANCE 0 - 3
USED ENGINE OIL DISPOSAL
Care should be exercised when disposing used en-
gine oil after it has been drained from a vehicle en-
gine. Refer to the WARNING listed above.
ENGINE COOLING SYSTEM
WARNINGS AND PRECAUTIONS
WARNING: ANTIFREEZE IS AN ETHYLENE GLYCOL
BASE COOLANT AND IS HARMFUL IF SWAL-
LOWED OR INHALED. IF SWALLOWED, DRINK
TWO GLASSES OF WATER AND INDUCE VOMIT-
ING. IF INHALED, MOVE TO FRESH AIR AREA.
SEEK MEDICAL ATTENTION IMMEDIATELY. DO NOT
STORE IN OPEN OR UNMARKED CONTAINERS.
WASH SKIN AND CLOTHING THOROUGHLY AFTER
COMING IN CONTACT WITH ETHYLENE GLYCOL.
KEEP OUT OF REACH OF CHILDREN.
DISPOSE OF GLYCOL BASE COOLANT PROP-
ERLY, CONTACT YOUR DEALER OR GOVERNMENT
AGENCY FOR LOCATION OF COLLECTION CENTER
IN YOUR AREA.
DO NOT OPEN A COOLING SYSTEM WHEN THE
ENGINE IS AT RUNNING TEMPERATURE, PER-
SONAL INJURY CAN RESULT.
AVOID RADIATOR COOLING FAN WHEN ENGINE
COMPARTMENT RELATED SERVICE IS PER-
FORMED, PERSONAL INJURY CAN RESULT.
CAUTION: Do not use straight antifreeze as engine
coolant, inadequate engine running temperatures
can result.
Do not operate vehicle without proper concentra-
tion of recommended ethylene glycol coolant, high
running temperatures and cooling system corrosion
can result.
The engine cooling system will develop internal
pressure of 97 to 123 kPa (14 to 18 psi) at normal op-
erating temperature. Allow the vehicle approximately
one half hour to cool off before opening the cooling
system. As an indicator of pressure, squeeze the up-
per radiator hose between index finger and thumb. If
it collapses with little effort the system would have
low internal pressure and should be safe to open to
the first safety notch of the radiator cap. Refer to
Group 7, Cooling System.
COOLING SYSTEM INSPECTION
Coolant level should be inspected when other en-
gine compartment service is performed or when cool-
ant leak is suspected. With the engine at normal
operating temperature, observe the coolant level in
thecoolant recovery bottle. The coolant level mustbe at least above the ADD mark and preferably at
the FULL mark. Add coolant to the coolant recovery
bottleonly, if necessary.
Cooling system freeze protection should be tested
at the onset of the winter season or every 12 months.
Service is required if coolant is low, contaminated,
rusty or freeze protection is inadequate. To properly
test cooling system, see Group 7, Cooling System.
The cooling system factory fill is a mixture of 50%
Ethylene Glycol based antifreeze and 50% water. Us-
ing a suitable hydrometer, measure antifreeze con-
centration in the radiator when the engine is cool. If
the cooling system has recently been serviced, allow
coolant to circulate for at least 20 minutes before
taking hydrometer reading. Properly mixed coolant
will protect the cooling system to -37ÉC (-35ÉF). If the
freeze protection is above -28ÉC (-20ÉF), drain enough
coolant from the cooling system to allow room to add
antifreeze to achieve adequate protection. A mix table
on the coolant container indicates the amount of an-
tifreeze required to winterize the cooling system
based on the capacity, see Capacity Chart in General
Information section of this group.
ANTIFREEZE SPECIFICATION
Chrysler Corporation recommends the use of Mo-
par Antifreeze/Coolant or a high quality, ethylene
glycol base antifreeze/coolant, with a silicate inhibi-
tor.
COOLING SYSTEM SERVICE
The cooling system should be drained, flushed and
filled with the proper coolant mixture at the inter-
vals described in the Lubrication and Maintenance
Schedules. Refer to General Information section of
this group. For proper service instructions see Group
7, Cooling System.
AIR CLEANER ELEMENT
The air cleaner element should be serviced at the
intervals described in the Lubrication and Mainte-
nance Schedules sections of this group. Additional in-
formation can be found in Group 14, Fuel System
and Group 25, Emission System. Inspect all air
cleaner hoses or tubes for damage or leaks when
other engine compartment service is performed. Re-
place faulty components.
FILTER ELEMENT SERVICE/REPLACEMENT
CAUTION: The air cleaner cover must be installed
properly for the emissions system and engine con-
troller to function correctly.
Do not immerse paper air filter element in clean-
ing solvents, damage can result.
(1) Remove the air cleaner cover from the body/
housing (Fig. 9).
0 - 18 LUBRICATION AND MAINTENANCEJ
TANK REMOVAL/INSTALLATION
(1) Remove the tube clamp at the tank and remove
tube.
(2) On YJ models, remove the windshield washer
reservoir and its mounting bracket.
(3) Remove the tank mounting bolts and remove
tank.
(4) Reverse the preceding steps for installation.
RADIATOR PRESSURE CAP
All radiators are equipped with a pressure cap.
This cap releases pressure at some point within a
range of 83-110 kPa (12-16 psi). The pressure relief
point (in pounds) is engraved on top of the cap (Fig.
25).
The cooling system will operate at pressures
slightly above atmospheric pressure. This results in a
higher coolant boiling point allowing increased radi-
ator cooling capacity. The cap (Fig. 25) contains a
spring-loaded pressure relief valve. This valve opens
when system pressure reaches the release range of
83-110 kPa (12-16 psi).
A vent valve in the center of the cap allows a small
coolant flow through the cap when coolant is below
boiling temperature. The valve is completely closed
when boiling point is reached. As coolant cools, it
contracts and creates a vacuum in the cooling sys-
tem. This causes the vacuum valve to open and cool-
ant in reserve/overflow tank to be drawn through
connecting hose into radiator. If the vacuum valve is
stuck shut, radiator hoses will collapse on cool-down.A rubber gasket seals the radiator filler neck. This
is done to maintain vacuum during coolant cool-down
and to prevent leakage when system is under pres-
sure.RADIATOR CAP-TO-FILLER NECK SEALÐ
PRESSURE RELIEF CHECK
With radiator cap installed on filler neck, remove
coolant reserve/ overflow tank hose from nipple on
filler neck. Connect a hand operated vacuum pump
to nipple. Operate pump until a reading of 47-to-61
kPa (14-to-18 in. Hg) appears on gauge. If the read-
ing stays steady, or drops slightly and then remains
steady, the pressure valve seal is good. Replace radi-
ator cap if reading does not hold.
WARNING: THE WARNING WORDS -DO NOT OPEN
HOT- ON THE RADIATOR PRESSURE CAP (FIG. 25)
ARE A SAFETY PRECAUTION. WHEN HOT, PRES-
SURE BUILDS UP IN COOLING SYSTEM. TO PRE-
VENT SCALDING OR INJURY, THE RADIATOR CAP
SHOULD NOT BE REMOVED WHILE THE SYSTEM
IS HOT AND/OR UNDER PRESSURE.
There is no need to remove the radiator capex-
ceptfor the following purposes:
(1) To check and adjust antifreeze freeze point.
(2) To refill system with new antifreeze.
(3) For conducting service procedures.
Fig. 24 Reserve/Overflow TankÐXJ ModelsÐWith
Right Hand Drive
Fig. 25 Radiator Pressure Cap
JCOOLING SYSTEM SERVICE PROCEDURES 7 - 25
oil until you are ready to use it. Install the cap im-
mediately after using. Store the oil only in a clean
moisture-free container.
Keep service tools and the work area clean. Con-
tamination of A/C system through careless work hab-
its must be avoided.
COOLING SYSTEM
To maintain the performance level of the heating/
air conditioning system, the engine cooling system
must be properly maintained.
The use of a bug screen is not recommended. Any
obstructions in front of the radiator or condenser can
reduce the performance of the A/C and cooling sys-
tem. If a bug screen is used it must be cleaned fre-
quently.
COOLANT PRECAUTIONS
WARNING: ANTIFREEZE IS AN ETHYLENE GLYCOL
BASE COOLANT AND IS HARMFUL IF SWAL-
LOWED OR INHALED. IF SWALLOWED, DRINK
TWO GLASSES OF WATER AND INDUCE VOMIT-
ING. IF INHALED, MOVE TO FRESH AIR AREA.
SEEK MEDICAL ATTENTION IMMEDIATELY.
WARNING: WASH SKIN AND CLOTHING THOR-
OUGHLY AFTER COMING IN CONTACT WITH ETH-
YLENE GLYCOL.
WARNING: KEEP OUT OF REACH OF CHILDREN
AND PETS.
WARNING: DO NOT OPEN A COOLING SYSTEM
WHEN THE ENGINE IS AT RUNNING TEMPERA-
TURE. PERSONAL INJURY CAN RESULT.WARNING: DO NOT STORE IN OPEN OR UN-
MARKED CONTAINERS.
WARNING: HOT ENGINE COOLANT CAN CAUSE
SEVERE BURNS. DO NOT OPEN THE RADIATOR
DRAIN COCK WHEN THE COOLING SYSTEM IS
HOT AND PRESSURIZED. ALLOW THE COOLANT
TO DECREASE TO ROOM TEMPERATURE BEFORE
STARTING REPAIR OPERATIONS.
The engine cooling system is designed to develop
internal pressure of 97 to 124 kPa (14 to 18 psi). Al-
low the vehicle 15 minutes to cool down (or until a
safe temperature and pressure are attained) before
opening the cooling system. Refer to Group 7, Cooling
System.REFRIGERANT HOSES/TUBES PRECAUTIONS
Kinks or sharp bends in the refrigerant tubing or
hoses will reduce the capacity of the entire system.
High pressures are produced in the system when it is
operating. Extreme care must be exercised to make
sure that all connections are pressure tight. Dirt and
moisture can enter the system when it is opened for
repair.
A good rule for the flexible hose lines is to keep the
radius of all bends at least 10 times the diameter of
the hose. Sharp bends will reduce the flow of refrig-
erant. The flexible hose lines should be routed so
they are at least 80 mm (3 inches) from the exhaust
manifold. It is a good practice to inspect all flexible
hose lines at least once a year to make sure they are
in good condition and properly routed.
24 - 10 HEATING AND AIR CONDITIONINGJ
FUEL INJECTION (MFI)ÐCOMPONENT
DESCRIPTION/SYSTEM OPERATION,
MULTI-PORT........................14-19
FUEL INJECTION (MFI)ÐCOMPONENT
REMOVAL/INSTALLATION, MULTI-PORT . . . 14-58
FUEL INJECTION (MFI)ÐGENERAL
DIAGNOSIS, MULTI-PORT..............14-35
FUEL INJECTOR......................14-60
FUEL INJECTOR TEST.................14-51
FUEL INJECTORS; FUEL/IGNITION (XJ) . 8W-30-1
FUEL INJECTORS; FUEL/IGNITION (YJ) . 8W-30-2
FUEL INJECTORS; FUEL/IGNITION
(XJ-RHD).........................8W-30-1
FUEL INJECTORSÐPCM OUTPUT........14-27
FUEL PRESSURE LEAK DOWN TEST......14-8
FUEL PRESSURE REGULATOR.....14-33,14-61
FUEL PRESSURE RELEASE PROCEDURE . . . 14-6
FUEL PUMP CAPACITY TEST............14-7
FUEL PUMP ELECTRICAL CONTROL.......14-5
FUEL PUMP MODULE; FUEL SYSTEM....14-61,
14-3
FUEL PUMP MODULE; FUEL/IGNITION
(XJ).............................8W-30-2
FUEL PUMP MODULE; FUEL/IGNITION
(YJ).............................8W-30-2
FUEL PUMP MODULE; FUEL/IGNITION
(XJ-RHD).........................8W-30-2
FUEL PUMP RELAY; FUEL SYSTEM......14-61
FUEL PUMP RELAY; FUEL/IGNITION
(XJ).............................8W-30-2
FUEL PUMP RELAY; FUEL/IGNITION
(YJ).............................8W-30-2
FUEL PUMP RELAY; FUEL/IGNITION
(XJ-RHD).........................8W-30-2
FUEL PUMP RELAY TESTING...........14-47
FUEL PUMP RELAYÐPCM OUTPUT......14-27
FUEL RAIL..........................14-33
FUEL RAIL ASSEMBLY................14-62
FUEL REQUIREMENTS...................0-1
FUEL SYSTEM.......................14-67
FUEL SYSTEM PRESSURE RELEASE
PROCEDURE........................14-62
FUEL SYSTEM PRESSURE TEST.....14-51,14-6
FUEL TANK.........................14-13
FUEL TANK CAPACITIES..........14-13,14-67
FUEL TANK FILLER TUBE CAP;
EMISSION CONTROL SYSTEMS......25-4,25-7
FUEL TANK FILLER TUBE CAP; FUEL
SYSTEM............................14-13
FUEL TANK FILLER TUBE, NO-LEAD......14-13
FUEL TANK PRESSURE RELIEF/
ROLLOVER VALVE...............14-16,14-62
FUEL TANK SKID PLATE...........13-15,13-3
FUEL TANK SUPPORT STRAP............13-4
FUEL TANKS...................14-13,14-62
FUEL TUBES/LINES/HOSES AND CLAMPS . 14-62,
14-9
FUEL USAGE STATEMENT...............14-1
FUEL USAGE STATEMENTÐGAS
ENGINES............................0-19
FUEL WARNING LAMP, LOW;
INSTRUMENT CLUSTER (XJ).........8W-40-1
FULL FLOOR CONSOLEÐXJ............23-95
FULL-METAL DOOR ASSIST HANDLEÐ
YJ ...............................23-136
FULL-METAL DOOR HINGESÐYJ.......23-140
FULL-METAL DOOR KEY LOCK
CYLINDERÐYJ.....................23-139
FULL-METAL DOOR LATCH EXTERNAL
RELEASE HANDLEÐYJ...............23-140
FULL-METAL DOOR LATCH INSIDE
RELEASE AND LOCK HANDLEÐYJ......23-137
FULL-METAL DOOR LATCHÐYJ........23-140
FULL-METAL DOOR SERVICEÐYJ......23-142
FULL-METAL DOOR TRIM PANELÐYJ . . . 23-137
FULL-METAL DOOR VENT WINDOW
GLASSÐYJ........................23-137
FULL-METAL DOOR WATERDAMÐYJ....23-137
FULL-METAL DOOR WEATHERSTRIP
SEALSÐYJ
........................23-141
FULL-METAL DOOR WINDOW GLASS
REGULATOR HANDLEÐYJ
............23-136
FULL-METAL DOOR WINDOW GLASS
REGULATORÐYJ
...................23-138
FULL-METAL DOOR WINDOW
GLASSÐYJ
........................23-139
FUNCTION TROUBLE DIAGNOSISÐXJ,
HEADLAMP DELAY
...................8L-14FUSE, IGNITION-OFF DRAW.............8F-1
FUSE, IN-LINE........................8F-1
GAP, SPEED SENSOR AIR...............5-37
GARAGE DOOR OPENER STORAGE,
REMOTE............................8C-1
GAS RECIRCULATION (EGR) SYSTEM,
EXHAUST............................25-1
GASKET FAILURE DIAGNOSIS, ENGINE
CYLINDER HEAD.......................9-5
GASKETS, FORM-IN-PLACE...............9-1
GAUGE CLUSTER, 9 X 3.5 ..............8E-23
GAUGE CLUSTER (LHD), HIGH-LINE.......8E-9
GAUGE CLUSTER, LOW-LINE............8E-8
GAUGE, ENGINE COOLANT
TEMPERATURE; INSTRUMENT
CLUSTER (XJ).....................8W-40-1
GAUGE, FUEL; INSTRUMENT CLUSTER
(XJ).............................8W-40-1
GAUGE, FUEL; INSTRUMENT CLUSTER
(XJ-RHD).........................8W-40-1
GAUGE HOUSINGSÐYJ, INSTRUMENT
CLUSTER..........................23-151
GAUGE, OIL PRESSURE; INSTRUMENT
CLUSTER (XJ).....................8W-40-2
GAUGE PACKAGE CLUSTER.......8E-31,8E-43
GAUGE SENDING UNIT, FUEL...........14-16
GAUGE SET, MANIFOLD................24-7
GAUGES..............8E-24,8E-27,8E-2,8E-5
GAUGES, PRESSURE...................22-2
GAUGES REMOVE/INSTALL.........8E-17,8E-39
GAUGESÐYJ, INSTRUMENT PANEL......8E-24
GEAR ADJUSTMENTS IN VEHICLE.......19-39
GEAR ADJUSTMENTS ON BENCH........19-44
GEAR ADJUSTMENTS, STEERING........19-24
GEAR AND BEARING NOISE; FRONT
SUSPENSION AND AXLE................2-18
GEAR AND BEARING NOISE; REAR
SUSPENSION AND AXLES................3-9
GEAR AND CLUTCH OVERHAUL,
OVERDRIVE PLANETARY..............21-218
GEAR AND NO. 1 ONE-WAY CLUTCH
OVERHAUL, SUN....................21-238
GEAR ASSEMBLY....................19-43
GEAR ASSEMBLY/INSTALLATION, PINION . . 2-42
GEAR CLEANING AND INSPECTION......19-42
GEAR DEPTH INFORMATION, PINION;
FRONT SUSPENSION AND AXLE..........2-39
GEAR DEPTH INFORMATION, PINION;
REAR SUSPENSION AND AXLES..........3-21
GEAR DEPTH VARIANCE, PINION; FRONT
SUSPENSION AND AXLE................2-40
GEAR DEPTH VARIANCE, PINION; REAR
SUSPENSION AND AXLES...........3-22,3-39
GEAR DISASSEMBLY..................19-39
GEAR DISASSEMBLY INFORMATION......19-26
GEAR LEAKAGE DIAGNOSIS............19-10
GEAR, MANUAL STEERING;
LUBRICATION AND MAINTENANCE........0-30
GEAR, MANUAL STEERING; STEERING . . . 19-37,
19-78
GEAR OVERDRIVE COMPONENTS,
FOURTH...........................21-167
GEAR OVERHAUL, FRONT PLANETARY . . . 21-237
GEAR OVERHAUL, GOVERNOR AND
PARK .............................21-127
GEAR, POWER STEERING..............19-78
GEAR RATIOS........................21-2
GEAR RATIOS, TRANSMISSION.........21-34
GEAR, RECIRCULATING BALL POWER
STEERING..........................19-21
GEAR REPLACEMENT, STEERING . . . 19-23,19-45
GEAR SERVICE, GOVERNOR AND PARK . . 21-105
GEAR SPECIFICATIONS, MANUAL
STEERING..........................19-46
GEAR SPECIFICATIONS, POWER
STEERING..........................19-36
GEAR, SPEED SENSOR ROTORÐ
SPEEDOMETER DRIVE...............21-193
GEAR TRAIN OVERHAUL, PLANETARY . . . 21-141
GEARS, RECIRCULATING-BALL POWER
STEERING
..........................19-74
GEARSHIFT CABLE/LINKAGE
ADJUSTMENT
.......................21-71
GEARTRAIN OPERATION AND
APPLICATION CHARTS
...............21-169
GENERAL BODY SERVICE INFORMATION
. . . 23-1
GENERAL DIAGNOSIS INFORMATION;
CLUTCH
..............................6-3GENERAL DIAGNOSIS INFORMATION;
TRANSMISSION AND TRANSFER CASE . . 21-176
GENERAL INFORMATION; AIR
CONDITIONING/HEATER (XJ).........8W-42-1
GENERAL INFORMATION; AIR
CONDITIONING/HEATER (XJ-RHD).....8W-42-1
GENERAL INFORMATION; AIR
CONDITIONING/HEATER (YJ) . . 8W-42-1,8W-42-2
GENERAL INFORMATION; ANTI-LOCK
BRAKES (XJ)......................8W-32-1
GENERAL INFORMATION; ANTI-LOCK
BRAKES (XJ-RHD).................8W-32-1
GENERAL INFORMATION; ANTI-LOCK
BRAKES (YJ)......................8W-32-1
GENERAL INFORMATION; AUDIO
SYSTEMS............................8F-1
GENERAL INFORMATION; BATTERY/
STARTER/GENERATOR SERVICE . 8B-1,8B-4,8B-6
GENERAL INFORMATION; BATTERY/
STARTING/CHARGING SYSTEMS
DIAGNOSTICS . . . 8A-10,8A-11,8A-17,8A-22,8A-1,
8A-2
GENERAL INFORMATION; BRAKES . . . 5-22,5-45,
5-1,5-3,5-4
GENERAL INFORMATION; CHIME/BUZZER
WARNING SYSTEMS...................8U-1
GENERAL INFORMATION; CLUTCH.........6-1
GENERAL INFORMATION; CONNECTOR
LOCATIONS (XJ)...................8W-90-1
GENERAL INFORMATION; CONNECTOR
LOCATIONS (XJ-RHD)...............8W-90-1
GENERAL INFORMATION; CONNECTOR
LOCATIONS (YJ)...................8W-90-1
GENERAL INFORMATION; CONNECTOR
PIN OUTS (XJ)....................8W-80-1
GENERAL INFORMATION; CONNECTOR
PIN OUTS (XJ-RHD)................8W-80-1
GENERAL INFORMATION; CONNECTOR
PIN OUTS (YJ)....................8W-80-1
GENERAL INFORMATION; COOLING
SYSTEM.................7-38,7-44,7-45,7-1
GENERAL INFORMATION; EMISSION
CONTROL SYSTEMS...................25-1
GENERAL INFORMATION; ENGINES . . . 9-13,9-55,
9-5
GENERAL INFORMATION; EXHAUST
SYSTEM AND INTAKE MANIFOLD.........11-1
GENERAL INFORMATION; FRAME AND
BUMPERS......................13-10,13-1
GENERAL INFORMATION; FRONT
SUSPENSION AND AXLE..........2-18,2-1,2-5
GENERAL INFORMATION; FUEL SYSTEM . . 14-13,
14-17,14-19,14-35,14-67,14-1
GENERAL INFORMATION; FUSE/FUSE
BLOCK (XJ).......................8W-10-1
GENERAL INFORMATION; FUSE/FUSE
BLOCK (XJ-RHD)..................8W-10-1
GENERAL INFORMATION; GROUND
DISTRIBUTION (XJ)................8W-15-1
GENERAL INFORMATION; GROUND
DISTRIBUTION (XJ-RHD)............8W-15-1
GENERAL INFORMATION; GROUND
DISTRIBUTION (YJ)................8W-15-1
GENERAL INFORMATION; HEATING AND
AIR CONDITIONING....................24-1
GENERAL INFORMATION; HORNS........8G-1
GENERAL INFORMATION; IGNITION
SYSTEMS.......8D-17,8D-29,8D-32,8D-1,8D-6
GENERAL INFORMATION; INSTRUMENT
PANEL AND GAUGESÐXJ..........8E-24,8E-1
GENERAL INFORMATION; INTERIOR
LIGHTING (XJ)....................8W-44-1
GENERAL INFORMATION; INTERIOR
LIGHTING (XJ-RHD)................8W-44-1
GENERAL INFORMATION; INTERIOR
LIGHTING (YJ)....................8W-44-1
GENERAL INFORMATION; LAMPS . . 8L-18,8L-19,
8L-32,8L-1
GENERAL INFORMATION; LUBRICATION
AND MAINTENANCE
....................0-1
GENERAL INFORMATION; OVERHEAD
CONSOLE
...........................8C-1
GENERAL INFORMATION; POWER
DISTRIBUTION (XJ)
................8W-11-1
GENERAL INFORMATION; POWER
DISTRIBUTION (XJ-RHD)
............8W-11-1
GENERAL INFORMATION; POWER
DISTRIBUTION (YJ)
................8W-11-1
JINDEX 11
Description Group-Page Description Group-Page Description Group-Page
TAILGATE LATCH STRIKERÐYJ........23-123
TAILGATE LOCK CYLINDERÐYJ........23-122
TAILGATE WEATHERSTRIP SEALÐYJ....23-123
TAILGATEÐYJ......................23-121
TAILPIPEÐXJ VEHICLES, MUFFLER AND
EXHAUST............................11-5
TAILPIPEÐYJ VEHICLES, MUFFLER AND
EXHAUST............................11-6
TAKE OUTS; WIRING DIAGRAMSÐ
GENERAL INFORMATION (XJ)...........8W-2
TANK CAPACITIES, FUEL..........14-13,14-67
TANK FILLER TUBE CAP, FUEL;
EMISSION CONTROL SYSTEMS......25-4,25-7
TANK FILLER TUBE CAP, FUEL; FUEL
SYSTEM............................14-13
TANK FILLER TUBE, NO-LEAD FUEL......14-13
TANK, FUEL.........................14-13
TANK PRESSURE RELIEF/ROLLOVER
VALVE, FUEL...................14-16,14-62
TANK SKID PLATE, FUEL...........13-15,13-3
TANK SUPPORT STRAP, FUEL............13-4
TANKS, FUEL...................14-13,14-62
TAPPETS, HYDRAULIC.............9-24,9-66
TELL-TALE CLUSTER (LHD)............8E-10
TEMPERATURE AND PRESSURE CHART,
XJ PERFORMANCE...................24-13
TEMPERATURE AND PRESSURE CHART,
YJ PERFORMANCE...................24-13
TEMPERATURE CONTROL THERMOSTAT . . 24-34
TEMPERATURE GAUGE, ENGINE
COOLANT; INSTRUMENT CLUSTER
(XJ).............................8W-40-1
TEMPERATURE SENSOR, COOLANT.......25-7
TEMPERATURE SENSOR, ENGINE
COOLANT; FUEL SYSTEM..............14-60
TEMPERATURE SENSOR, ENGINE
COOLANT; FUEL/IGNITION (XJ).......8W-30-3
TEMPERATURE SENSOR, ENGINE
COOLANT; FUEL/IGNITION (YJ).......8W-30-3
TEMPERATURE SENSOR, ENGINE
COOLANT; IGNITION SYSTEMS.....8D-19,8D-5
TEMPERATURE SENSOR, ENGINE
COOLANT; FUEL/IGNITION (XJ-RHD) . . . 8W-30-3
TEMPERATURE SENSOR, INTAKE AIR;
FUEL/IGNITION (XJ)................8W-30-4
TEMPERATURE SENSOR, INTAKE AIR;
FUEL/IGNITION (YJ)................8W-30-4
TEMPERATURE SENSOR, INTAKE AIR;
FUEL/IGNITION (XJ-RHD)............8W-30-4
TEMPERATURE SENSOR, INTAKE
MANIFOLD AIR; FUEL SYSTEM..........14-60
TEMPERATURE SENSOR, INTAKE
MANIFOLD AIR; IGNITION SYSTEMS . 8D-23,8D-5
TEMPERATURE, SENSOR RESISTANCE
(OHMS)ÐCOOLANT TEMPERATURE
SENSOR/MANIFOLD AIR...............14-46
TEMPERATURE SENSOR TEST, ENGINE
COOLANT; FUEL SYSTEM..............14-46
TEMPERATURE SENSOR TEST, ENGINE
COOLANT; IGNITION SYSTEMS..........8D-9
TEMPERATURE SENSOR TEST, INTAKE
MANIFOLD AIR; FUEL SYSTEM
..........14-46
TEMPERATURE SENSOR TEST, INTAKE
MANIFOLD AIR; IGNITION SYSTEMS
.....8D-11
TEMPERATURE SENSOR/MANIFOLD AIR
TEMPERATURE, SENSOR RESISTANCE
(OHMS)ÐCOOLANT
..................14-46
TEMPERATURE SENSORÐPCM INPUT,
ENGINE COOLANT
....................14-23
TEMPERATURE SENSORÐPCM INPUT,
INTAKE MANIFOLD AIR
................14-22
TEMPERATURE WARNING LAMP, ENGINE
COOLANT; INSTRUMENT CLUSTER
(XJ)
.............................8W-40-1
TEMPERATURE WARNING LAMP, ENGINE
COOLANT; INSTRUMENT CLUSTER
(XJ-RHD)
.........................8W-40-1
TENSION, DRIVE BELT
.................7-45
TENSION SPECIFICATIONS, BELT
.........7-38
TENSIONER ADJUSTMENT (XJ/YJ),
PARKING BRAKE CABLE
................5-69
TENSIONER REPLACEMENT (XJ),
PARKING BRAKE CABLE
................5-66
TENSIONERÐXJ MODELS WITH RIGHT
HAND DRIVE, AUTOMATIC BELT
..........7-42
TENSIONÐEXCEPT RIGHT HAND DRIVE
(RHD), BELT
.........................7-38TENSIONÐEXCEPT RIGHT HAND DRIVE
(RHD) MODELS, BELT..................7-45
TENSIONÐRIGHT HAND DRIVE (RHD),
BELT ...............................7-38
TERMINAL REPLACEMENT; WIRING
DIAGRAMSÐGENERAL INFORMATION
(XJ)...............................8W-8
TERMINAL REPLACEMENT, CONNECTOR;
WIRING DIAGRAMSÐGENERAL
INFORMATION (XJ)...................8W-7
TERMINAL/CONNECTOR REPAIRÐ
MOLEX CONNECTORS; WIRING
DIAGRAMSÐGENERAL INFORMATION
(XJ)...............................8W-6
TEST, AUTOMATIC SHUTDOWN (ASD)
RELAY..............................8D-6
TEST, CAMSHAFT POSITION SENSOR;
FUEL SYSTEM.......................14-46
TEST, CAMSHAFT POSITION SENSOR;
IGNITION SYSTEMS...................8D-6
TEST, COMPASS/DISPLAY SELF-
DIAGNOSTIC.........................8C-2
TEST, CONVERTER STALL..............21-74
TEST, CRANKSHAFT POSITION SENSOR;
FUEL SYSTEM.......................14-47
TEST, CRANKSHAFT POSITION SENSOR;
IGNITION SYSTEMS...................8D-7
TEST, CYLINDER COMBUSTION
PRESSURE LEAKAGE...................9-6
TEST, CYLINDER COMPRESSION
PRESSURE...........................9-5
TEST DIAGNOSIS, CYLINDER
COMBUSTION PRESSURE LEAKAGE........9-7
TEST, ENGINE COOLANT TEMPERATURE
SENSOR; FUEL SYSTEM................14-46
TEST, ENGINE COOLANT TEMPERATURE
SENSOR; IGNITION SYSTEMS...........8D-9
TEST, EXTENDED IDLE SWITCH.........14-48
TEST, FUEL INJECTOR.................14-51
TEST, FUEL PRESSURE LEAK DOWN......14-8
TEST, FUEL PUMP CAPACITY............14-7
TEST, FUEL SYSTEM PRESSURE....14-51,14-6
TEST, HYDRAULIC PRESSURE....21-177,21-72
TEST, IDLE AIR CONTROL MOTOR.......14-49
TEST, INTAKE MANIFOLD AIR
TEMPERATURE SENSOR; FUEL
SYSTEM............................14-46
TEST, INTAKE MANIFOLD AIR
TEMPERATURE SENSOR; IGNITION
SYSTEMS..........................8D-11
TEST, MANIFOLD ABSOLUTE PRESSURE
(MAP) SENSOR; FUEL SYSTEM.........14-47
TEST, MANIFOLD ABSOLUTE PRESSURE
(MAP) SENSOR; IGNITION SYSTEMS.....8D-11
TEST, MANUAL SHIFTING.............21-177
TEST, MASTER CYLINDER/POWER
BOOSTER............................5-8
TEST, OXYGEN SENSOR (O2S) HEATING
ELEMENT...........................14-48
TEST, POWER BOOSTER CHECK VALVE.....5-9
TEST, POWER BOOSTER VACUUM.........5-9
TEST PROCEDURES, HEATING AND AIR
CONDITIONING......................24-15
TEST, REFRIGERANT SERVICE AND
PERFORMANCE......................24-11
TEST, STARTER MOTOR RELAY.........14-51
TEST, THROTTLE POSITION SENSOR.....8D-15
TEST, THROTTLE POSITION SENSOR
(TPS)..............................14-48
TEST, TORQUE CONVERTER CLUTCH
RELAY
.............................14-48
TEST, TORQUE CONVERTER STALL
.....21-178
TEST, VACUUM SUPPLY
................8H-6
TEST, VEHICLE SPEED SENSOR
.........14-48
TESTING, AUTOMATIC SHUTDOWN
(ASD) RELAY
........................14-46
TESTING COOLING SYSTEM FOR LEAKS
. . . 7-22
TESTING, FUEL PUMP RELAY
...........14-47
TESTING, INTERMITTENT WIPE SWITCH
. . 8K-15
TESTING, NON-INTERMITTENT WIPE
SWITCH
............................8K-14
TESTING PROCEDURESÐXJ, MULTI-
FUNCTION SWITCH
....................8L-4
TESTING REFRIGERANT, LEAK
..........24-11
TESTING, ROAD
.......................5-5
TESTING SPECIFICATIONS, 2.5L
STARTER AND SOLENOID
..............8A-23TESTING SPECIFICATIONS, 4.0L
STARTER AND SOLENOID..............8A-23
TESTING, TRANSMISSION COOLER
FLOW.............................21-113
TESTS, AIR CONDITIONING
PERFORMANCE......................24-12
TESTS, IGNITION SWITCH CONTINUITY . . . 8D-30
TESTS, OXYGEN (O2S) SENSOR........8D-15
TESTS, SYSTEM......................8N-1
TESTS, TROUBLESHOOTING; WIRING
DIAGRAMSÐGENERAL INFORMATION
(XJ)...............................8W-4
TESTS, WATER PUMP..................7-13
THERMOMETER......................8C-1
THERMOMETER DIAGNOSIS.............8C-2
THERMOSTAT........................7-17
THERMOSTAT, TEMPERATURE CONTROL . . 24-34
THERMOSTATIC CONTROL.............24-16
THICKNESS, AW-4 CLUTCH DISC AND
PLATE ............................21-338
THICKNESS, DISC BRAKE ROTOR........5-52
THIS GROUP, HOW TO USE; WIRING
DIAGRAMS (XJ)......................8W-1
THIS GROUP, HOW TO USE; WIRING
DIAGRAMS (XJ-RHD)..................8W-1
THIS GROUP, HOW TO USE; WIRING
DIAGRAMS (YJ)......................8W-1
THREAD NOTATIONÐSAE AND METRIC . Intro.-13
THREADS, REPAIR DAMAGED OR WORN....9-4
THROTTLE BODY.................14-33,14-64
THROTTLE CABLE....................14-17
THROTTLE CABLE, ACCELERATOR
PEDAL........................14-17,14-58
THROTTLE CABLE ADJUSTMENT,
TRANSMISSION.....................21-194
THROTTLE CABLE REPLACEMENT,
TRANSMISSION.....................21-193
THROTTLE POSITION SENSOR;
FUEL/IGNITION (XJ)................8W-30-4
THROTTLE POSITION SENSOR;
FUEL/IGNITION (YJ)................8W-30-4
THROTTLE POSITION SENSOR; IGNITION
SYSTEMS...........................8D-5
THROTTLE POSITION SENSOR;
FUEL/IGNITION (XJ-RHD)............8W-30-4
THROTTLE POSITION SENSOR TEST.....8D-15
THROTTLE POSITION SENSOR (TPS);
FUEL SYSTEM.......................14-65
THROTTLE POSITION SENSOR (TPS);
IGNITION SYSTEMS..................8D-25
THROTTLE POSITION SENSOR (TPS)
SERVICE..........................21-193
THROTTLE POSITION SENSOR (TPS)
TEST..............................14-48
THROTTLE POSITION SENSOR
(TPS)ÐPCM INPUT...................14-25
THROTTLE VALVE CABLE ADJUSTMENT,
TRANSMISSION......................21-71
THROTTLE VALVE CABLE ADJUSTMENT
(XJ/YJ)............................21-101
THROUGH DEEP WATER PUDDLES,
BRAKES DO NOT HOLD AFTER
DRIVING.............................5-7
TIE ROD ......................19-16,19-19
TIGHTENING, WHEEL NUT..........5-54,5-59
TILT STEERING COLUMN..............19-66
TIME LAG TEST.....................21-178
TIME TABLE, BATTERY CHARGING........8A-8
TIMING CASE COVER..............9-31,9-72
TIMING CASE COVER OIL SEAL
REPLACEMENT...................9-30,9-73
TIMING CHAIN AND SPROCKETS.....9-31,9-73
TIMING, IGNITION....................8D-11
TIMING, VALVE...................9-30,9-71
TIPS, TRANSMISSION ASSEMBLY......21-155
TIRE AND WHEEL BALANCE.............22-6
TIRE AND WHEEL RUNOUT.............22-8
TIRE CARRIERÐYJ, EXTERNAL
SPARE/WHEEL......................23-133
TIRE INFLATION PRESSURES............22-2
TIRE NOISE OR VIBRATION.............22-4
TIRE PROBLEMS, WHEEL................5-7
TIRE WEAR PATTERNS
.................22-4
TIRES; LUBRICATION AND
MAINTENANCE
.......................0-32
TIRES; WHEELS AND TIRES
.............22-1
TIRES, CLEANING OF
..................22-2
TIRES, REPLACEMENT
.................22-2
JINDEX 29
Description Group-Page Description Group-Page Description Group-Page