1993 FORD MONDEO Service Repair Manual

Page 65 of 279

FORD MONDEO 1993  Service Repair Manual resonator to the air mass meter and plenum
chamber hoses, then swing the resonator up
clear of the thermostat housing (see Chapter
4). Unbolt the pulse-air filter housing from the
mounting bracket, th

Page 66 of 279

FORD MONDEO 1993  Service Repair Manual the nuts are self-locking, and must therefore
be renewed whenever they are disturbed.
Unscrew the centre bolt to dismantle the
mounting, if necessary to renew components.
15On refitting, renew the sel

Page 67 of 279

FORD MONDEO 1993  Service Repair Manual Chapter 2  Part B: Engine removal 
and general engine overhaul procedures
Compression test - description and interpretation  . . . See Chapter 2A
Crankshaft - inspection  . . . . . . . . . . . . . . .

Page 68 of 279

FORD MONDEO 1993  Service Repair Manual Pistons and piston rings
Piston diameter - 1.6 litre engine:
Class 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75.975 to 75.985 mm
Class 2 . . .

Page 69 of 279

FORD MONDEO 1993  Service Repair Manual How to use this Chapter
This Part of Chapter 2 is devoted to
engine/transmission removal and refitting, to
those repair procedures requiring the removal
of the engine/transmission from the vehicle,
an

Page 70 of 279

FORD MONDEO 1993  Service Repair Manual safely and with relative ease, and which may
have to be hired or borrowed, includes (in
addition to the engine hoist) a heavy-duty trolley
jack, a strong pair of axle stands, some wooden
blocks, and a

Page 71 of 279

FORD MONDEO 1993  Service Repair Manual (a) One from the rear of the throttle housing
(only the one hose - there is no need to
disconnect the second hose running to
the fuel pressure regulator) (see
illustration).
(b) One from the union on

Page 72 of 279

FORD MONDEO 1993  Service Repair Manual inner wing panel, release the engine
wiring loom and refit the power steering
fluid reservoir.
(g) Secure the engine wiring loom neatly to
the engine/transmission so that it cannot
be damaged as the u