Page 457 of 659

STEERING 9-17
STEERING SHAFT
SHIFT TUBE
Fig.
34—Shift Tube and Steering Shaft
17.
Remove bearing adapter clip (fig. 34).
18.
Remove bearing adapter with bearing, and shift
tube spring. On automatic columns, remove spring
thrust washer (fig. 32).
19.
U necessary, press bearing out of bearing adapter.
20.
Withdraw shift tube assembly from lower end.
21.
Remove the lower bowl bearing from the top end of
the jacket by inserting a suitable length of pipe or
wooden rod through the lower end and tapping the
bearing out. This bearing may be reused in this
column or discarded. It may not be used as a re-
placement part in another column.
22.
Slide steering shaft lower bearing spring, plunger,/
tolerance
*
ring and sleeve assembly, and thrust
washer off upper end of shaft.
23.
If necessary, unwrap mesh cover from jacket.
24.
Remove flange clamp bolt and flange at bottom of
steering shaft, if so equipped.
Assembly—Column Mounted Powerglide Lever or
Floor Shift Column (Fig. 32)
1.
Apply a thin coating of lithium soap grease to all
friction surfaces.
2.
If lower shift bowl bearing was removed from jacket,
press bowl bearing into top end of jacket.
3.
If lower bearing was removed from adapter, press
lower bearing into adapter.
4.
On automatic columns, install spring thrust washer
on end of shift tube against lower shift lever.
5. Install shift tube spring and adapter on end of shift
tube and secure with bearing adapter clip (fig. 34).
6. Slide shift- tube into position through lower end of
jacket.
7. Attach the back-up lamp/neutral start switch, if so
equipped, to the jacket using the same nuts removed
during disassembly. Install these nuts loosely; the
switch must be adjusted after column is installed in
the vehicle.
NOTE:
If the steering shaft assembly, mast
jacket, upper bearing housing assembly, or lower
bearing assembly has been replaced, the com-
ponent stack-up in the column will be different.
Replace the lower plastic injected tolerance ring
and bearing preload spring with the necessary
tolerance ring kit as described below.
8. Slide thrust washer, tolerance ring kit, plunger, and
kit spring into position from top of steering shaft.
9. Slide steering shaft assembly into position through
lower end of jacket.
10.
On automatic columns, if upper shift lever spring
was removed, press a new upper shift lever spring
into shift lever bowl. Be sure spring is seated in
bowl pocket.
Fig.
35—Tolerance, Ring Kit—First Adjustment
11.
Insert the upper bearing housing assembly and the
turn signal switch assembly into the cover, feeding
the signal switch wires through the back of the cover.
12.
Align the signal switch and bearing housing holes
with the holes in the cover. Install three mounting
screws through the holes.
13.
Slide three springs onto screw ends at rear of cover
and place lockplate in position over screws and
springs. Turn screws three turns into lockplate.
14.
Feed switch wire through the shift lever bowl and
place upper end assembly on top of bowl.
15.
Place the shift lever bowl and signal switch cover
assembly on top of jacket, aligning the tangs on the
RING KIT
OUTER SECTION
Fig.
36—Tolerance Ring Kit—Final Adjustment
CHEVROLET CHASSIS SERVICE MANUAL
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STEERING 9-18
I.D. of the lockplate with the slots in the top of the
jacket.
16.
Lock upper end assembly into position by pushing 18.
down on the cover assembly and rotating assembly
fully clockwise. Tangs on lock plate must engage
slots in jacket. 19.
17.
Tighten three turn signal switch mounting screws in
a gradual criss-cross sequence to avoid cocking the
lockplate.
Screw tolerance ring kit sections together leaving
enough inner edge exposed for later adjustment as
shown in Figure 35.
Slide wave washer and thrust washer over steering
shaft against upper bearing housing.
17 15 13 11 9 7 5 3
34 V33 29 27 26
36 35 32 3130 28
46 45 44 -43 42
Fig.
37—Tilt Steering Column—Exploded View
1.
Cover
2.
Steering Wheel Nut
3. Nut
4.
Seat
5.
Race
6. Screw
7. Turn Signal Switch
8. Bearing Assembly
9. Spring Retainer
10.
Lock Shoe Pin
11.
Shoe
12.
Bearing Housing
13.
Pivot Pin
14.
Shoe Springs
15.
Spring
16.
Release Lever Pivot
Pin
17.
Release Lever
18.
Bearing
19.
Upper Shaft
20.
Spring
21.
Sphere
22.
Wave Washer
23.
Lower Shaft
24.
Tilt Spring
25.
Screw
26.
Support
27.
Lock Shoe Guide
Pin
28.
Stop Plate
29.
Screw
30.
Retainer
31.
Thrust Washer
32.
Lock Plate
33.
Wave Washer
34.
Shift Lever Spring
35.
Shift Bowl
36.
Shroud
37.
Mast Jacket
38.
Dash Seal
39.
Shift Tube Assembly
40.
Adapter
41.
Bearing
42.
Tolerance Ring Kit
43.
Washer
44.
Retaining Ring
45.
Bolt
46.
Flange
CHEVROLET CHASSIS SERVICE MANUAL
Page 459 of 659

STEERING 9-19
20.
21.
22.
23.
24.
25.
26.
27.
28.
Start "C" retaining ring over steering shaft taper.
Complete installation of retaining ring using snap
ring installer J-22659 as shown in Figure 28. Be
sure "C" retaining ring is completely seated into
steering shaft groove.
Remove any remaining looseness from internal col-
umn stack-up by unscrewing inner tolerance kit ring
section; then screw inner kit ring section back in
1/8 to 1/4 turn (fig. 36).
Touch the outer surface of the tolerance ring kit
.at
several locations with a hot soldering iron to melt
the threads of the inner and outer ring sections
together.
Place turn signal switch lever in position and se-
cure with screw. Screw hazard warning knob into
position.
If column is automatic and to be installed in a Chevy
II or Camaro, install the bulb and cap (fig. 33). Slide
the indicator into the 'shift bowl. Install dial and re-
tainer with screws removed during disassembly.
Install flange and clamp bolt at bottom of steering
shaft, if so equipped.
Remove column from vise and pull wires flat against
bottom of jacket. Snap wire protector and clip into
place.
If mesh cover was removed, wrap mesh cover around
jacket and secure with electricians or friction tape
/**% • *t 1*1* i '% •< n
Slide cancelling cam and
spring onto end of shaft.
upper bearing preload
Disassembly-Til* Column (Fig. 37)
NOTE:
This procedure covers disassembly and
assembly instructions for all tilt columns. Auto-
matic refers to a tilt column with a column
mounted, Powerglide shifting lever. Floor shift
. refers to' a tilt column taken from a vehicle with
conventional or Powerglide floor shift controls.
1.
Unsnap and remove wiring protector.
CAUTION: Secure column in bench vise for
service one of two ways shown in Figure 26.
Clamping column in vise in any other manner
will damage the column. If support fixture
J-22573 is not used, frequently check position
of column in vise jaws to insure column is not
working free of jawsT
2.
Clamp column in a bench vise as shown in Figure 26.
3.
Slide upper bearing preload spring and cancelling
cam off end of shaft.
Fig,
38—Removing Turn Signal Cover Using Tools
J-21486 and J-6585-1
Fig.
39—Removing Steering Shaft Bearing Lock Nut
Using Lock Nut Wrench j-22599
4.
On automatic columns removed from a Camaro, re-
move screws securing dial retainer to column and
remove retainer and dial (fig. 33). Slide pointer out
of bowl and remove pointer. Remove cap and bulb
from turn signal switch housing.
5. Remove turn signal lever retaining screw and re-
move lever. Unscrew and remove tilt release lever.
Push hazard warning knob in, unscrew and remove
knob.
6. On Automatic columns, drive out shift control lever
retaining pin and remove shift lever.
7. Assemble slide hammer Tool J-6585-1 to turn signal
cover remover Tool J-21486. Place cover remover
over turn signal cover, tighten clamp, and pull
cover from end of column with slide hammer (fig.
38).
8. Remove three turn signal switch mounting screws.
Note short length of secure removed from top
position.
9. Lift signal switch assembly off bearing housing and
allow to hang by the wires. On some columns, the
switch and wires can be removed at this time; re-
move switch and wires if possible. If switch and
wires cannot be removed, allow assembly to hang
by wires.
10.
Install tilt release lever and place column in full up
position. Remove tilt spring retainer using screw-
driver blade that just fits into slot opening. Insert
screwdriver in slot, press in approximately 3/16-
inch;
rotate retainer approximately 1/8 turn clock-
wise until ears align with grooves in housing, and
remove retainer and spring. Use care when remov-
ing spring, it is tightly compressed.
11.
Remove steering shaft bearing lock nut using lock nut
wrench Tool J-22599 (fig. 39). Remove inner race
•seat and inner "race.
12.
Remove two pivot pins from bearing housing using
pivot pin remover Tool J-21854 (fig. 40).
CHEVROLET CHASSIS SERVICE MANUAL
Page 460 of 659

STEERING 9-20
Fig.
40-Removing Pivot Pins Using Pivot Pin Removal Tool J-21854
13.
Pull up on tilt release lever to disengage lock shoes.
Remove bearing housing and hang with signal switch,
if present, until further disassembly. If signal switch
and wires were removed earlier, bearing housing
may be completely removed. Remove tilt release
lever.
14.
Remove steering shaft flange bolt and flange from
lower end of shaft.
15.
Remove retaining ring, washers, sleeve and plunger
assembly and spring from lower end of shaft.
16.
Slide steering shaft out of top end of jacket.
17.
If necessary to disassemble steering shaft, proceed
as follows:
a. Slide bearing and race off top of shaft.
b.
Turn upper shaft slightly from center line of
lower shaft.
c. Using a narrow blade screwdriver, work pre-
load spring out of upper shaft and remove spring
(fig. 41).
d. Turn upper shaft 90° from center line of lower
shaft and remove shaft.
e. Rotate centering spheres and remove spheres and
wave washer from lower shaft.
18.
Remove screws securing the support assembly to the
lockpjate and mast jacket and remove support.
19.
Remove shift tube retaining ring with a screwdriver.
Remove thrust washer (fig. 42).
20.
Remove lower bearing adapter from bottom of shift
tube by depressing plastic fingers, one at a time, and
pulling adapter out.
21.
Remove nuts securing back-up lamp, neutral start
switch to column, if so equipped, and remove switch.
Retain these mounting nuts.
22.
Remove shift tube assembly from bowl using shift
tube remover Tool J- 22551 (fig. 43). Insert the
hooked end of the tool into the notch of the shift tube
below the bowl key. Pilot sleeve into upper end of
shift tube. Force shift tube out of bowl by turning
SHIFT TUB
RETAINING RING
Fig.
41—Removing'Preload Spring from Centering Spheres
Fig. 42—Shift Tube Retaining Ring and Lower Bushing
CHEVROLET CHASSIS SERVICE MANUAL
Page 461 of 659

STEERING 9-21
Fig.
43-Removing Shift Tube Using Shift Tube Remover J-22551
nut on tool. If the shift tube is not completely free
when tool is removed, complete removal by hand.
As shift tube is removed from automatic columns,
use care as lower shift lever is lowered through bot-
tom of mast jacket. Do not hammer or force shift
tube during removal from mast jacket.
23.
Remove lockplate (fig. 44) by sliding out of jacket
notches. Tip plate down toward bowl hub and slide
out from under top edge of jacket opening. Remove
wave washer.
24.
Remove bowl from mast jacket. Remove signal
switch and bearing housing if not previously
removed.
25.
On automatic column, remove shift lever spring from
bowl by winding spring up with pliers and pulling out.
26.
On automatic column, remove screws securing shift
stop plate to support, if necessary.
27.
Remove upper bearing from upper bearing housing, if
necessary.
Fig.
44—Lockplate Installed
28.
Remove lower bearing from lower bearing adapter,
if necessary.
29.
Service lock shoes, release springs, or shoe release
if necessary, as follows:
a. Drive the lock shoe retaining pin out of the hous-
ing using release lever pivot remover Tool
J-22635 (fig. 45, View A).
b.
Hold the shoe springs in compression by rocking
lock shoes in with a wedge to relieve the load on
the shoe release lever; drive out shoe release
lever pin using Tool J-22635 (fig. 45, View B).
Remove shoe release lever and release lever
spring.
c. Remove lock shoes and lock shoe springs.
30.
If necessary, remove seals from lower end of shift-
tube and discard seals.
31.
Unwrap mesh cover from jacket, if necessary.
Assembly-Tilt Column (Fig. 37)
1.
Apply a thin coating of lithium soap grease to all
friction surfaces.
2.
Assemble bearing housing components as follows:
NOTE:
With tilt lever opening on the left side,
shoes facing up, position the four slot shoe on
the left.
a. Place lock shoe springs and lock shoes in position
in bearing housing. Line up shoes for pin instal-
lation using Tool J-22635 (fig. 45). Install shoe
pin flush with housing face on shoe release lever
pin side.
b.
Hold the shoe springs in compression by rocking
lock shoes in. Insert pin through release lever
and install pin and lever.
3.
If lower bearing was removed, press lower bearing
into adapter.
4.
If upper bearing was removed, press upper bearing
into race on top of bearing housing.
5. On automatic columns, install stop plate on support
CHEVROLET CHASSIS SERVICE MANUAL
Page 462 of 659

STEERING 9-22
Fig.
45—Removing Lock Shoe Retaining Pin Using Tool J-22635
with screws, if plate was removed during dis-
assembly.
On automatic columns, press a new shift lever spring
into bowl, if original spring was removed.
Insert the signal switch wire harness and connector
through the bearing housing and bowl. Retain the
housing and bowl together during remaining assem-
bly. (On columns where signal switch connector can
be inserted through bowl, it is not necessary to re-
Fig.
46—Installing Shift Tube Using Shift Tube
Installer Tool J-22549
tain bearing housing and bowl together.)
8. Slide bowl into top of mast jacket.
9. Place wave washer and lockplate into position. Work
lockplate into notches in jacket by tipping lockplate
toward bowl hub under the top edge of the jacket.
10.
If seals were removed from lower end of shift tube,
cement new seals into place.
11.
Carefully install shift tube in lower end of mast
jacket. On automatic columns, align key way in tube
with key in bowl. Complete installation of shift tube
using shift tube installer Tool J-22549 as shown in
Figure 46. Do not hammer or force tube when in-
stalling in jacket.
12.
Pull up on bowl to compress wave washer and install
thrust washer and shift tube retaining ring.
13.
Insert support into jacket by aligning "V" in support
with "V" notch in jacket. Insert mounting screws
through support into lockpiate and tighten screws.
14.
Align fingers of lower bearing adapter with holes in
jacket and pilot adapter over shift tube. Snap adapter
into place.
15.
Install back-up lamp/neutral start switch on column,
if so equipped, using the same mounting nuts re-
moved during disassembly. Install the switch loose-
ly, it is to be adjusted when column is installed in
the vehicle.
16.
Assemble the steering shaft as follows:
a. Clamp the lower portion of the steering shaft in a
vise with the socket facing upward.
b.
Apply front wheel bearing lube to the centering
spheres and the steering shaft sockets. Assemble
the spheres, with the wave washer in between, and
place the spheres in the upper shaft socket.
c. Turn the spheres so the lower shaft may be in-
stalled over the grooves.
NOTE: The locating marking on the end of the .
CHEVROLET CHASSIS SERVICE MANUAL
Page 463 of 659

STEERING 9-23
Fig.
47—I retaliating Spherical Joint Spring
upper shaft should be on the same side as the
flat on the lower shaft.
d. Install the upper shaft with spheres into the lower
shaft.
e. Insert the joint preload spring through the
spheres into the lower shaft. Using the upper
shaft to hold the spring in place, carefully feed
the spring into the upper shaft joint with a narrow
bladed screwdriver (fig. 47).
17.
Slide the race and bearing over the top of steering
shaft and install shaft in shift tube from upper end.
Carefully guide shaft through shift tube, taking care
not to tear or push out foam seal cemented inside
lower end of shift tube.
18.
Install tilt control lever and, holding lock shoes in
disengaged position, assemble bearing housing on the
shaft over the support until pivot pin holes line up.
19.
Secure bearing housing in position by pressing in the
pivot pins.
20.
Place housing in full up position and install tilt
spring, tapered end first. Install tilt spring retainer
using screwdriver in retainer slot.
21.
Install turn signal switch with three mounting
screws. Place short length screw in top position
above lock shoes.
NOTE:
If the steering shaft, adapter, mast
jacket, support or bearing housing has been,
replaced, the component stack-up in the column
will be different. Replace the lower plastic in-
jected tolerance ring and the lower bearing pre-
load spring with the necessary tolerance ring
kit as described below.
22.
Slide kit spring, tolerance ring kit, washers, and
retaining ring on steering shaft from lower end.
Seat retaining ring in steering shaft groove.
23.
Screw tolerance ring kit sections together leaving
enough inner edge exposed for later adjustment as
shown in Figure 35.
24.
Install inner race, inner race seat, and bearing lock-
nut on end of steering shaft, using locknut wrench
ToolJ-22599 (fig. 39).
25.
Remove any remaining looseness from internal col-
umn stack-up by unscrewing inner tolerance kit ring
section; then screw inner ring section back in 1/8 to
1/4 turn (fig. 36).
26.
Tighten bearing locknut installed in Step 24 above
until the torque required to rotate the steering shaft,
with the housing in the mid position, is 23 lb. in.
27.
Touch the outer surface of the tolerance ring kit at
several locations with a hot soldering iron to melt
the threads of the inner and outer sections together.
28.
Check to insure hazard warning switch is pushed in.
Remove tilt release control lever and install turn
signal switch cover using turn signal cover installer
Tool J-21853 (fig. 48). On automatic column, be sure
key in the cover is aligned with keyway in bearing
housing.
29.
Place turn signal control lever in position and se-
cure with mounting screw. Screw tilt release control
lever in. Screw hazard warning knob in.
30.
On automatic columns, place transmission shift con-
trol lever in position and insert lever retaining pin.
31.
On automatic columns to be installed in a Camaro,
insert the bulb and cap into the turn signal switch
housing (fig. 33). Slide pointer into position in bowl.
Install dial and dial retainer with mounting screws
removed during disassembly.
32.
Install steering shaft flange on bottom of shaft and
secure with flange bolt.
33.
Remove column from vise. Pull wires back against
column leaving a small amount of slack. Snap wiring
protector into position. Be sure enough slack re-
mains in wires to allow column head to tilt to full
up position.
34.
If mesh cover was removed, wrap mesh cover around
mesh portion of jacket and secure with friction or
electricians tape.
35.
Slide cancelling cam and cancelling cam spring on
upper end of shaft.
Disassembly—Standard Corvette Column (Fig. 49)
1.
Place column on a suitable work bench.
2.
Remove upper bearing preload spring and cancelling
cam from end of column.
3.
Slide escutcheon clear of wiring protector and re-
move protector.
4.
Remove turn signal lever retaining screw and re-
move lever. Push hazard warning knob in; unscrew
and remove knob.
Fig.
48—Installing Turn Signal Switch Cover Using
Signal Switch Installer Tool J-21853
CHEVROLET CHASSIS SERVICE MANUAL
Page 464 of 659

STEERING
9-24
1.
Upper Flange
2.
Retaining Screws
3.
Mast Jacket
4.
Wiring Protector
5. Bearing
6. Signal Switch
. Screws
7.
Turn Signal Switch
Fig.
49—Standard Corvette Column—Exploded View
8.
Upper Bearing
Housing
9.
Signal Switch Cover
10.
Escutcheon
11.
Steering Wheel Nut
12.
Upper Bearing Preload
Spring
13.
Cancelling Cam
5. Remove "C" retaining ring from upper steering
shaft using snap ring remover Tool J-22569 (fig. 50).
Remove thrust washer and wave washer.
6. Remove three upper flange mounting bolts.
7. Slide upper end assembly with escutcheon off end of
column.
8. If necessary to service upper end components, re-
move the turn signal switch mounting screws. Re-
move the switch and upper bearing housing from
cover.
9. Carefully slide steering shaft assembly out of lower
end of mast jacket.
10.
If necessary, remove lower bearing assembly from
lower end of mast jacket and discard bearing
assembly.
11.
Remove flange bolt and flange from steering shaft.
NOTE:
If the steering shaft assembly, mast
jacket, bearing housing, jacket flange, or lower
bearing assembly has been replaced, the com-
ponent stack-up in the column will be different.
Replace the lower plastic injected tolerance
ring an4 lower bearing preload spring with the
tolerance ring kit.
12.
Slide lower bearing spring, plunger, tolerance ring
and sleeve assembly, and thrust washer off shaft.
14.
Retaining Ring
15.
Thrust Washer
16.
Wave Washer
17.
Spring
18.
Spacer
19.
Washer
20.
Retaining Ring
21.
Steering Shaft
Fig.
50-Removing "C" Ring Retainer Using Tool J-22569
CHEVROLET CHASSIS SERVICE MANUAL