SECTION 10
WHEELS AND TIRES
INDEX
Page
General Description
10-1
Maintenance
and
Adjustments
.............. 10—1
Tires
10-1
Pressures . 10-1
Inspection 10-1
Wear 10-1
Rotation 10-4
Noise 10-4
Cleaning 10-4
Change (W/Wheels) 10-4
Wheels 10-5
Static Balancing (w/Tire) 10-5
Page
Dynamic Balancing (w/Tire) . 10-5
Run Out (w/o Tire) 10-5
Cleaning 10-5
Service Operations 10-5
Tires 10-5
Removal 10-5
Installation 10-5
Repair 10^6
Wheels . 10-6
Valve Assembly 10-6
Repair (Rim) 10-7
GENERAL DESCRIPTION
WHEELS
Chevrolet, Chevelle, Camaro, Chevy n, and Corvette
are base equipped with welded steel wheels. Five studs
with nuts fasten each wheel to the front hub or rear axle
flange. Disc brake equipped vehicles (except Chevrolet
and Corvette) require special 14 inch diameter wheels
with a revised design for clearance, Chevrolet disc brake
equipped vehicles have 15 in. diameter wheels as do all
Corvettes.
Chevrolet station wagons, Chevelle Super Sport 396,
Corvette and Camaro Super Sport 350 are base equipped
with 6 in. width wheels. All other vehicles have 5 in.
width wheels, except Chevy n 100, 300 and 500 Series
Sedans, which have 4 in. width wheels.
Do not install 6 inch width wheels or snow chains on
Chevrolets equipped with rear fender skirts.
TIRES
The factory installed tires on Chevrolet passenger
cars are selected to provide the best all around tire
performance for all normal operation. They are de-
signed to operate satisfactorily with loads up to and in-
cluding the specified full rated load capacity of the
automobile when inflated as recommended in the Vehicle
Capacity Rating and Recommended Tire Inflation Pres-
sures Table (see Specifications).
Optional Oversize and 8-Ply Rating Tires
{Chevrolet and Chevelle Only)
Oversize or 8-ply rating tires are not necessary on
passenger cars for normal requirements. However, an
extra margin of tire service is available when these
options are used at loads up to and including full rated
load.
Optional oversize 4-ply rating and/or 8-ply rating
tires are available on models as indicated in the Tire
Usage Chart (see Specifications). On some models (ex-
ample—Station Wagon), space limitations do not permit
the use of a larger size tire; hence, the 8-ply rating
tire is an available option.
In either case, these tires are applicable to extended
operation at or near full rated load or for trailer towing
when an extra margin of tire service is desired. How-
ever, use of a larger tire or an 8-ply rating tire should
not be construed as permitting an increase in the full
rated vehicle load (see Specifications).
MAINTENANCE AND ADJUSTMENTS
TIRES
Inflation Pressures
To ensure the proper tire inflation pressure for the
owners particular requirements follow the recommenda-
tions in the Vehicle Capacity Rating and Recommended
Tire Inflation Pressures Table (seeSpecifications). Keep
tires properly inflated, and check inflation pressures
periodically. This will ensure the best tire life and riding
comfort, over the full range of driving conditions.
Inspection
Every few thousand miles and at each lubrication, tires
should be checked for sharp objects or stones in the
tread. H tire is punctured, it should be repaired using
one of several repair kits available through tire manu-
facturers1 outlets.
Wear
Misalignment
This is wear due to excessive toe-in or toe-out. In
CHEVROLET CHASSIS SERVICE MANUAL
WHEELS AND TIRES 10-4
the road and it slips, grinding off the tread on the inside
half of the tire at an excessive rate. This type of tire
shows much the same appearance of tread wear as tire
wear caused by negative camber.
Second, the transfer of weight may also over-load the
outside tires so much that they are laterally distorted
resulting in excessive wear on the outside half of the
tire producing a type of wear like that caused by ex-
cessive positive camber.
Cornering wear can be most easily distinguished from
abnormal camber wear by the rounding of the outside
shoulder or edge of the tire and by the roughening of the
tread surface which denotes abrasion.
Cornering wear often produces a fin or raised portion
along the inside edge of each row in the tread pattern.
In some cases this fin is almost as pronounced as a
toe-in fin, and in others, it tapers into a row of tread
blocks to such an extent that the tire has a definite step
wear appearance.
The only remedy for cornering wear is proper in-
struction of owners.
Fig.
5 - Tire Rotatidh
Rotation
To minimize the possibility of tire noise and to equal-
ize tire wear, it is recommended that tires be inter-
changed every 6000 miles as shown in Figure 5 or more
frequently in the case of extremely heavy wear.
NOTE:
Rotate Corvette tires at 4000 miles or
sooner.
Interchanging tires will effectively prevent undue wear
on any particular tire. II tire interchanging is followed
as recommended above, all tires will have the same
number of miles in each wheel position at the end of the
fourth change. When interchanging tires, inspect for
signs of abnormal wear, bulging, etc., stones, glass, and
nails should be removed before reinstallation.
Noise
Noise caused by the normal action of tire treads on
various road surfaces is often confused with rear axle
gears or other noises in the car.
The determination of whether tires are causing the
noise complained of is relatively simple. The car should
be driven at various speeds and note taken of part
throttle, and sudden acceleration and deceleration. Axle
and exhaust noises show definite variations under these
conditions, while tire noise will remain constant. Tire
noise is, however, most pronounced at speeds of approx-
imately twenty or thirty miles per hour.
The tires may be further checked by driving the ear
over smooth pavement with the tires at normal pressure
and again over the same stretch of pavement when the
tires have been inflated to fifty pounds pressure. Reduce
the tires to normal pressure one at a time to determine
the faulty tire or tires. This high inflation pressure
should immediately be reduced to normal after test. If
the noise for which the test is being made is caused by
tires,.
it will noticeably decrease when the tire pressure
is increased, whereas axle noise should show no change
in volume.
If, on inspection, the tires on the front wheels are
found to be creating most of the noise the alignment of
the front wheels should be checked. Excessive tire noise
usually results from lower than recommended tire pres-
sure, incorrect alignment, uneven tire wear, or defective
(thumper) tire.
Cleaning
A great deal of ordinary road dirt which collects on
white sidewall tires may be sponged off with clear water
or a mild soap solution.
A good brand of whitewall tire cleaner, however, is
a quicker and more effective cleaner for removing dirt
and stains from whitewall tires and in many cases it
will remove stains and discoloration that the simpler
method of soap and water will not remove.
Under no circumstances should gasoline, kerosene or
any cleaning fluid containing a solvent derived from oil
be used to clean whitewall tires. Oil in any form is
detrimental to tire rubber and a cleaner with an oil base
will discolor or injure whitewall tires.
Change (W/Wheels)
To change the road wheels using the jack that comes
with the car, observe the following procedure:
1.
Set hand brake and block front wheels if rear wheel
is being changed.
2.
Remove hub cap or wheel disc and break wheel
mounting nuts loose.
3.
Place the jack as directed tinder, General Informa-
tion,
Section 0 and raise car until wheel clears
ground.
4.
Remove wheel mounting nuts and remove wheel from
hub or drum.
5. To replace road wheel, reverse the above instrue-
. tions. Proper torque on nuts is 55-75 ft. lbs.
torque (70-85 ft. lbs. for Corvette aluminum wheel
nuts).
CAUTION: On models equipped with discs, in-
dex the pilot hole in the disc on the valve stem.
(To insure that the anti-rotation notches in wheel
disc register on lugs in wheel rim.)
CHEVROLET CHASSIS SERVICE MANUAL
ACCESSORIES 15-15
Control Valve
1.
Remove control valve unit from car.
2.
Clean exterior of control valve thoroughly.
3.
Connect test gauge and air pressure source to intake
adapter and open air pressure (80-110 psi).
4.
Submerge unit in water. No air should escape if
overtravel lever is in "neutral" position. If bubbles
escape from Superlift port, replace control valve.
5. Shut, off air pressure and detach test gauge from air
intake port. Plug intake port with Fill Valve,
J-21999 (female end).
6. Connect test gauge to Superlift port and open air
pressure.
7. With overtravel lever in "neutral" position no air
should escape. If bubbles escape from exhaust port,
replace control valve.
8. If air escapes around edge of cover plate, tighten
screws on replace gasket.
9. R(emove control valve from water. Actuate over-
travel lever to expel any water from unit.
10.
Sjiut off air pressure and remove line from Superlift
[
Lines and Fittings
1.
Eisconnect overtravel lever from link.
2.
Bold lever up in intake position for maximum Super-
lift inflation and release.
3.
iieak check all connections with a soap and water
splution.
[.
Superlifts
1.
disconnect lines and remove unit from car.
2.
ijiflate individually to 50-60 psi utilizing Fill Valves
jt-21999. Submerge in water and observe unit for
leaks.
3.
Install Superlifts.
SERVICE OPERATIONS
CONTROL VALVE
Removal
1.
Deflate system using service valve.
2.
Disconnect two air lines at leveling valve intake and
Superlift ports.
3.
Disconnect link from overtravel lever by removing
one nut and lock washer.
4.
Remove two screws securing leveling valve to frame
and remove leveling valve.
Installation
1.
Install control valve with two screws, with time delay
mechanism down.
2.
Secure link to overtravel lever with one nut and lock
washer. On all station wagons s'eries the link is se-
cured to the lower hole. On all other series cars
with standard springs, the link is secured to the up-
per hole.
3.
Connect air lines at control valve intake and Super-
lift port.
4.
Inflate reservoir to 140 psi or maximum pressure
available through service valve.
COMPRESSOR, RESERVOIR AND REGULATOR
Removal and Installation
1.
Disconnect air lines (manifold and air cleaner) at
compressor end;
2.
Disconnect pressure line at compressor head.
3.
From wheel side of fender skirt, remove two screws
from bracket on compressor end.
4.
Remove nut and washer from reservoir stud at
bracket and remove assembly from vehicle.
5. Remove compressor end mount bracket.
6. Reverse Steps 1-5 for installation, then leak check
fittings.
COMPRESSOR, RESERVOIR AND REGULATOR
Disassembly Into Major Components (Fig. 17)
The compressor is a precision-built mechanism. All
parts should be carefully handled and assembled. Take
care to prevent entrance of dirt or foreign matter. DO
NOT LUBRICATE as unit is designed to run dry.
1.
Remove compressor as described above.
2.
Remove three flexible mounts and three adapters.
3.
Remove reservoir retaining through bolt, cover re-
taining screw and cover gasket that secure cover and
gasket to first stage housing. Remove cover and
discard gaskets.
4.
Remove two regulator retaining screws, regulator
assembly and O-ring from second stage housing.
Discard O-ring.
5/ Remove three nuts at reservoir flange and two
through bolts that enter from flanged side of res-
ervoir. Separate reservoir and O-ring. Discard
O-ring.
6. Remove three compressor retaining through bolts
that secure second stage housing to first stage
housing.
7. Slide second stage (small diameter) housing straight
off piston.
8. Disconnect arm tension spring from swivel arm.
9. Remove arm pivot screw and actuating arm.
10.
Slide piston assembly straight out of first stage
housing.
Disassembly, Inspection and Assembly of Major
Components (Fig. 17)
Diaphragm
1.
Inspect diaphragm for holes, looseness or other de-
fects and replace if necessary.
2.
Remove diaphragm retainer with diagonal pliers and
discard.
3.
Remove diaphragm plate, diaphragm, second dia-
phragm plate and corprene washer from piston.
4.
Install new corprene washed, old plate, new dia-
phragm with outer lip toward second stage side,
(fig. 17) and second plate. Plates should be installed
so that lip on each plate faces away from diaphragm.
5. Use a 13/16 inch deep socket as a pilot for the new
diaphragm retainer. Press against the piston shoul-
der on first stage side, (fig. 18) to position dia-
phragm retainer. The wood blocks used in the illus-
tration are each 3/4" x 3/4" x 12".
CHEVROLET CHASSIS SERVICE MANUAL
SPECIFICATIONS
21
WHEELS AND TIRES
SECTION 10
CHEVY II
Tire Usage and Recommended Tire Inflation Pressures
Pounds per Square Inch (PSI) Cool
Models
All Models Except
Station Wagon
Station Wagon
Tire
Ply
4 Ply Rating
2 Ply
8 Ply Rating
4 Ply
Tire
Usage
6.95 x 14
6.95 x 14
Standard Inflation Pressure
for all Loads
including Full Rated
1 to 6 passengers
+ 200
lbs. luggage
(1,100 lbs. load)
Front
26**
Rear
26**
1 to 6 passengers
+ 300 lbs. cargo
(1,200 lbs. load)
Front
24
Rear
40
Optional Inflation
Pressure for
Reduced Load
1 to 5 passengers
(750 lbs. load)
Front
24
Rear
24
1 to 5 passengers
(750 lbs. load)
Front
22
Rear
28
•Optional tires are not available.
**Add 2 psi when vehicle is equipped with V-8 engine.
1.
Tire inflation pressures may increase as much as
six (6) pounds per square inch (PSI) when hot.
2.
For continuous high speed operation (over 75
increase tire inflation pressures four (4) pounds per
square inch over the recommended pressures up to
a maximum of 32 pounds per square inch cool for
4-ply rating tires dr 40 pounds per square inch for
8-ply
rating tires. Sustained speeds above 75 MPH
are not recommended when the 4 pounds per square
inch adjustment would require pressures greater
' than the TpaxiTP^Tns stated above.
3.
Cool tire inflation pressure: after vehicle has been
inoperative for three (3) hours or more, or driven
less than one (1) mile.
Hot tire inflation pressure: after vehicle has been
driven ten (10) miles or more at 60-70 MPH.
4.
Station Wagon loads should be distributed as far
forward as possible.
5. Vehicles with luggage racks do not have a load limit
greater than the l,100# load (l,200# load for station
wagons) specified above.
6. When towing trailers, the allowable passenger and
cargo load must be reduced by an amount equal to
the trailer tongue load on the trailer hitch.
CHEVELLE
Tire Usage
Engine and Body Styles
L-6, All styles except Station Wagon
283 V-8, All styles except Station
Wagon, Spt. Sedan and Convertible
283 V-8, Sport Sedan and Convertible
327 V-8 Std., except Sport Sedan
and Convertible
327 V-8 Std., Sport Sedan and
Convertible
327 V-8 H.P., All styles
396 V-8, Pick-Up Delivery
396 V-8, Super Sport Convertible and
2-Door Coupe
All engines, Station Wagon
Standard 14 Inch
With A/C*
7.35
7.75
7.75
7.75
F70
7.75
Without A/C*
7.35
7.35
7.75
7.75
F70
7.75
Optional 14 Inch
With A/C*
7.75
—
-
--
-
7.75
(8-Ply Rating,
4-Ply)
Without A/C*
7.75
7.75
-
—
-
7.75
(8-Ply Rating,
4-Ply)
*A/C (Air Conditioning)
All tires listed are 4-ply rating, 2-ply unless otherwise specified.
CHEVROLET CHASSIS SERVICE MANW
SPECIFICATIONS
22
CHEVELLE (CONT'D)
Recommended Tire inflation Pressures
Pounds per Square Inch (Cool)
Models
All Models Except
Those Shown Below
Station Wagons
El Camino
Tire Ply
4 Ply Rating-2 Ply
4 Ply Rating-2 Ply
8 Ply Rating-4 Ply
4 Ply Rating-2 Ply
Standard Inflation for
all Loads including
FuH Rated
1 to 6 passengers
+ 200 lbs. luggage
(1,100 lbs. load)
Front Rear
26 26
1 to 6 passengers (2 Seat)
+ 300 lbs. cargo
(1,200 lbs. load)
Front Rear
22 30
22 30
1 to 3 passengers
+
800 lbs. cargo
(1,250 lbs. load)
Front Rear
24 30
Optional Inflation for
Reduced Loads
1 to 5 passengers
(750 lbs. load)
Front Rear
24 22
1 to 5 passengers
.. (750 lbs. load)
Front Rear
22 ^6~
22 26
1 to 3 passengers •
+ 300 lbs. cargo
(750 lbs. load)
Front Rear
"24~
~W~
1.
Tire inflation pressures may increase as much as
six (6) pounds per square inch (PSI) when hot.
2.
For continuous high speed operation (over 75 MPH)
increase tire inflation pressures four (4) pounds per
square inch over the recommended pressures up to
a maximum of 32 pounds per square inch cool for
4-ply rating tires or 40 pounds per square inch for
8-ply rating tires. Sustained speeds above 75 MPH
are not recommended when the 4 pounds per square
• inch adjustment would require pressures greater
than the maximums stated above.
3.
Cool tire inflation pressure: after vehicle has been
inoperative for three (3) hours or more; or driven
less than one (1) mile.
Hot tire inflation pressure: after vehicle has been
driven ten (10) miles or more at 60-70 MPH.
4.
Station Wagon and El Camino loads should be dis-
tributed as far forward as possible.
5. Vehicles with luggage racks do not have a load
limit greater than the 1 > 100# load (l,200# for Station
Wagons or l,250# for El Camino) specified in the
Tire Inflation Pressure Table.
6. When towing trailers, the allowable passenger and
cargo load must be reduced by an amount equal to
the trailer tongue load on the trailer hitch.
OLETO
SERVICE MANUAL
SPECIFICATIONS 23
CAMARO
Tire Usage and Recommended Tire Inflation Pressures
Pounds per Square Inch (PSI) Cool
Models
All Except
Super Sport
Super Sport
1 to 5 passengers
+ 200
lbs. luggage
(950 lbs. load)
Tire Ply
4 Ply Rating-
2 Ply*
Tire Usage
7.35 x 14
D70-14
Standard Inflation Pressure for
all Loads including Full Rated
Front
24**
26
Rear
24**
26
•Optional tires not available.
**Add 2 psi. when vehicle is equipped with 327 V-8
and air conditioning*
1.
Tire inflation pressures may increase as much as
six (6) pounds per square inch (PSI) when hot.
2.
For continuous high speed operation (over 75 MPH)
increase tire inflation pressures four
(4)
pounds per
square inch over the recommended pressures up to
a maximum of 32 pounds per square inch cool for
4-ply rating tires.
3.
Cool tire inflation pressure: after vehicle has been
inoperative for three (3) hours or more, or driven
less than one (1) mile.
Hot tire inflation pressure: after vehicle has been
driven ten (10) miles or more at 60-70 MPH.
4.
Vehicles with luggage racks do not have a load
limit greater than the 950 lbs. load specified above.
5. When towing trailers, the allowable passenger and
cargo load must be reduced by an amount equal to
the trailer tongue load on the trailer hitch.
CORVETTE
Tire Usage and Recommended Tire Inflation Pressures
Pounds per Square Inch (PSI) Cool
Models
All Models
1 to 2 passengers
+150 lbs. luggage
(450 lbs. load)
Tire Ply
4 Ply Rating-
2 Ply*
Tire Usage
7.75-15*
Standard Inflation Pressure for
all Loads including Full Rated
Front
24
Rear
24
•Optional tires are not available.
1.
Tire inflation pressures may increase as much as
six (6) pounds per square inch (PSI) when hot.
2.
For continuous high speed operation (over 75 MPH)
increase tire inflation pressures four
(4)
pounds per
square inch over the recommended pressures up to
a maximum of 32 pounds per square inch cool for
4-ply rating tires.
3.
Cool tire inflation pressure: after vehicle has been
inoperative for three (3) hours or more, or driven
less than one (1) mile.
Hot tire inflation pressure: after vehicle has been
driven ten (10) miles or more at 60-70 MPH.
4.
Vehicles with luggage racks do not have a load limit
greater than the 450# load specified above.
5. When towing trailers, the allowable passenger and
cargo load must be reduced by an amount equal to
the trailer tongue load on the trailer hitch.
CHEVROLET CHASSIS SERVICE MANUAL
SPECIFICATIONS 24
CHEVROLET
Engine and Body Styles
All. Engines, All Styles except
Those Shown Below
427 V-8 Super Sport 2-Door Coupe and
Convertible (Z-24 Option)
All Engines, Station Wagon
Tire
14 Inch
8.25
8.25
8.55
Usage
STANDARD TIRE
15 Inch (With Disc
8.15
G70-15
8.45 (8-Ply Rating,
Brakes)
4-Ply)
OPTIONAL TIRE
14 Inch
8.25 (a-Ply Rating,
4-Ply)
. —. ...
8.55 (8-Ply Rating,4-Ply)
All tires listed are 4-Ply Rating, 2-Ply except where indicated.
Recommended Tire Inflation Pressures—Pounds per Square.Inch (Cool)
' Models
All Models Except Station
Wagons
Station Wagons (Without Disc
Brakes—14" Wheels
Station Wagons (With Disc
Brakes-15" Wheels)
Tire Ply-
4 Ply Rating-2 Ply
8 Ply Rating-4 Ply
4 Ply Raging—2 Ply
8 Ply Rating-4 Ply
8 Ply Rating-4 Ply
Standard Inflation
for All Loads
Including Full Rated
1 to 6 Passengers
+ 200 lbs. luggage
(1100 lbs. load)
Front
24
24
Rear
28
28
1 to 6 passengers (2 Seat)
+ 300 lbs. cargo
or 1 to 8 pass. (3 Seat)
(1200 lbs. load)
Front
22
22
Rear
32
32
1 to 6 passengers (2 Seat)
+ 300 lbs. cargo
or 1 to 8 pass. (3 Seat)
(1200 lbs. load)
Front
22
Rear
34
Optional Inflation
ior
Reduced Loads
1 to 5 passengers
(750 lbs. load)
Front
"24~
24
Rear
24
24
1 to 5 passengers
(750 lbs. load)
Front
22
22
Rear
26
26
1 to 5 passengers
(750 lbs. load)
Front
22
Rear
26
1.
Tire inflation pressures may increase as much as
six (6) pounds per square inch (PSI) when hot
2.
For continuous high speed operation (over 75 MPH)
increase tire inflation pressures four (4) pounds per
square inch .over the recommended pressures up to
a maximum of 32 pounds per square inch cool for
4-ply rating tires or 40 pounds per square inch for
8-ply rating tires. Sustained speeds above 75 MPH
are not recommended when the 4 pounds per square
inch adjustment would require pressures greater
than the maximums stated above.
3.
Cool tire inflation pressure? after vehicle has been
inoperative for three (3) hours or more, or driven
less than one (1) mile.
Hot tire inflation pressure: after vehicle has been
driven ten (10) miles or more at 60-70 MPH.
4.
Station Wagon loads should be distributed as far
forward as possible.
5. Vehicles with luggage racks do not have a load
limit greater than the l,000# loads (l,200# for
Station Wagons) specified in the Tire Inflation
Pressure Table.
6. When towing trailers, the allowable passenger and
cargo load must be reduced by an amount equal to
the trailer tongue load on the trailer hitch.
CHEVROLET CHASSIS SERVICE MANUAL