GENERAL INFORMATION 0-7
a vise using leather or wood on each side to prevent
damage to the cylinder,
7. Stake the retainer securely in place by staking the
cylinder metal over both edges of the retainer ends
using a suitable staking tool at right angles to the
top of the retainer and from the cast metal of the
cylinder over the retainer at each corner.
PUSHING, TOWING AND LIFTING
Pushing
NOTE:
Towing car to start is not recommended
due to the possibility of the disabled car ac-
celerating into tow car.
AUTOMATIC TRANSMISSION
Do not attempt to start the engine by pushing the car.
Should the battery become discharged, it will be neces-
sary to use an auxiliary battery with jumper cables to
start the engine.
CAUTION: To prevent damage to electrical
system, never connect booster batteries in ex-
cess of 12 volts and connect positive to positive
and negative to negative.
Manual Transmission
When a push start is necessary turn off all electrical
loads such as heater, radio, and if possible, lights, turn
on the key, depress the clutch, and place the shift lever
in high gear. Release the clutch when your speed reaches
10 to 15 miles per hour.
TOWING
The car may be towed safely on its rear wheels with
the (selector lever in "N" (Neutral) position at speeds
of 35 miles per hour or less under most conditions.
However, the drive shaft must be disconnected or the
car towed on its front wheels if 1) Tow speeds in excess
of 35 MPH are necessary, 2) Car must be towed for ex-
tended distances (over 50 miles) or, 3) Transmission is
not operating properly. If car is towed on its front
wheels, the steering wheel should be secured to maintain
a straight ahead position.
DRIVE ON HOIST
BUMPER JACK LIFTING AT FRAME ATTACHMENT ONLY
FLOOR JACK OR HOIST LIFT
Fig.
21-Vehicle Lifting Pointe-Chevroiet
CHEVROLET CHASSIS SERVICE MANUAL
ENGINE 6-21
CAUTION: Support cover
•
at sealing area.
(Tool J-971 may be used as support.)
Without Cover
Removal
1.
With crankshaft pulley and nub or torsional damper
removed, pry old seal out of cover from the front
with a large screw driver, being careful not to dam-
age the seal surface on the cover.
2.
Install new seal so that open end of seal is toward the
inside of cover and drive it into position with Tool
J-8340 (fig. 13L).
CAMSHAFT
Measuring Lobe Lift
NOTE: Procedure is similar to that used for
checking valve timing.. If improper valve
operation is indicated, measure the lift of each
push rod in consecutive order and record the
readings.
1.
Remove valve mechanism as outlined.
2.
Position indicator with ball socket adapter on push
rod (fig. 14L).
3.
Rotate the crankshaft slowly in the direction of rota-
tion until the lifter is on the heel of the cam lobe.
At this point, the push rod will be in its lowest
position.
4.
Set dial indicator on zero, then rotate the crankshaft
slowly, or attach an auxiliary starter switch and
"bump" the engine over, until the push rod is in the
fully raised position.
CAUTION: The primary distributor lead must
be disconnected from the negative post on the
coil and the ignition switch must be in the ON
position. Failure to do this will result in a
damaged grounding circuit in the ignition switch.
Fig.
15L - Timing Gear Marks
5.
Compare the total lift recorded from the dial indica-
tor with specifications.
6. Continue to rotate the crankshaft until the indicator
reads zero. This will be a check on the accuracy of
the original indicator reading.
7.
If camshaft readings for all lobes are within specifi-
cations, remove dial indicator assembly.
8. Install and adjust valve mechanism as outlined.
Removal
1.
Remove valve lifters as outlined,
2.
Remove crankcase front cover as outlined.
3.
Remove radiator as outlined in Section 13.
4.
Remove grille as outlined in Section 13.
5.
Remove fuel pump as outlined in Section 6M.
6. Align timing gear marks then remove the two cam-
shaft thrust plate bolts by working through holes in
Fig.
ML - Measuring Camshaft Lobe Lift
Fig.
16L - Checking Camshaft Gear Runout
CHEVROLET CHASSIS SERVICE MANUAL
ENGINE 6-37
Fig.
27V—Removing Camshaft
4.
Set dial indicator on zero, then rotate the damper
slowly, or attach an auxiliary starter switch and
"bump" the engine over, until the push rod is in the
fully raised position.
CAUTION: The primary distributor lead must
be disconnected from the negative post on the
coil and the ignition switch must be in the on
position. Failure to do this will result in a dam-
aged grounding circuit in the ignition switch.
5.
Compare the total lift recorded from the dial indica-
tor with specifications.
6. Continue to rotate the crankshaft until the indicator
reads zero. This will be a check on the accuracy of
the original indicator reading.
7.
If camshaft readings for all lobes are within specifi-
cations, remove dial indicator assembly.
8. Install and adjust valve mechanism as outlined.
Removal
1.
Remove valve lifters as outlined.
2.
Remove crankshaft front cover as outlined.
3.
Remove grille as outlined in Section 13.
4.
Remove fuel pump push rod as outlined * in Sec-
tion 6M.
5.
Complete camshaft removal as follows:
CAUTION: All camshaft journals are the same
diameter and care must be used in removing
camshaft to avoid damage to bearings.
Remove camshaft sprocket to camshaft bolts then
remove sprocket and timing chain together. Sprocket
is a light fit on camshaft. If sprocket does not come
off easily a light blow on the lower edge of the
sprocket (with a plastic mallet) should dislodge the
sprocket.
Install two 5/16" - 18 x 4" bolts in camshaft bolt
holes then remove camshaft (fig. 27V).
Installation
NOTE: Whenever a new camshaft is installed
CONVERTER
BOLT AREA -
DEPRESSED
SYNCHROMESH
RING
GEAR
TRANS.,
AUTOMATIC
Fig.
28V - Flywheel Installation (Typical)
coat camshaft lobes with Molykote or its
equivalent.
1.
Lubricate camshaft journals with engine oil and in-
stall camshaft.
2.
Install timing chain on camshaft sprocket. Hold the
sprocket vertical with the chain hanging down, and
orient to align marks on camshaft and crankshaft
sprockets. Refer to Figure 20V.
3.
Align dowel in camshaft with dowel in hole in cam-
shaft sprocket then install sprocket on camshaft.
Refer to Figure 25V.
4.
Draw the camshaft sprocket onto camshaft using the
mounting bolts. Torque to specifications.
5.
Lubricate timing chain with engine oil.
6. Install fuel pump push rod as outlined in Section 6M.
7.
Install grille as outlined in Section 13.
8. Install crankcase front cover as outlined.
9. Install valve lifters as outlined.
FLYWHEEL
Removal
With transmission and/or clutch housing and clutch
removed from engine, remove the flywheel.
Installation
1.
Clean the mating surfaces of flywheel and crankshaft
to make certain there are no burrs.
2.
Install flywheel on crankshaft and position to align
dowel hole of crankshaft flange and flywheel (fig.
28V).
NOTE: On Automatic Transmission equipped
engines, the flywheel must be installed with the
flange collar to transmission side (fig. 33V).
ENGINE MOUNTS
Engine mounts (fig. 34V) are the nonr adjustable type
and seldom require service. Broken or deteriorated
mounts should be replaced immediately, because of the
added strain placed on other mounts and drive line
components.
Front Mount Replacement
1.
Remove nut, washer and engine mount through-bolt.
2.
Raise engine to release weight from mount.
3.
Remove mount from engine.
CHEVROLET CHASSIS SERVICE MANUAL